DIFFERENTIAL CASE DISASSEMBLY

  1. REMOVE FRONT DIFFERENTIAL RING GEAR

    1. Put matchmarks on the front differential ring gear and front differential case.

      A011RBNE07
      Text in Illustration
      *a Matchmark

    2. Remove the 12 bolts.

      A011RXQ

    3. Using a plastic hammer, tap on the front differential ring gear to remove it from the front differential case.

      A011R8J

  2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

    1. Using SST, remove the front differential case front tapered roller bearing (inner race) from the front differential case.

      A011ROOE10
      Text in Illustration
      *a Turn
      *b Hold
      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00480 )

    2. Using SST, remove the front differential case front tapered roller bearing (outer race) and shim from the transaxle housing.

      A011UYHE01
      SST
      09308-00010

  3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

    1. Using SST, remove the front differential case rear tapered roller bearing (inner race) from the front differential case.

      A011RQ6E08
      Text in Illustration
      *a Turn
      *b Hold
      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00480 )

    2. Using SST, remove the front differential case rear tapered roller bearing (outer race) from the transaxle case sub-assembly.

      A011U9SE01
      SST
      09308-00010

  4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

    1. Using SST and a hammer, loosen the staked part of the front differential case.

      A011TGIE01
      SST
      09930-00010

    2. Using a 5 mm pin punch and hammer, remove the front differential pinion shaft straight pin from the front differential case.

      A011S15

      Note

      Before removing the front differential pinion shaft straight pin, unstake it with a pin punch.

  5. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT

    1. Remove the front No. 1 differential pinion shaft from the front differential case.

      A011TKQ

  6. REMOVE DIFFERENTIAL SIDE GEAR

    1. Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 front differential side gears, and 2 No. 1 front differential side gear thrust washers from the front differential case.

      A011V1E

  7. REMOVE FRONT TRANSAXLE CASE OIL SEAL

    1. Using SST and a hammer, remove the front transaxle case oil seal from the transaxle housing.

      A011V7OE01
      SST
      09950-60010   ( 09951-00550 )
      09950-70010   ( 09951-07200 )

  8. REMOVE TRANSAXLE CASE OIL SEAL

    1. Using SST and a hammer, remove the transaxle case oil seal from the transaxle case sub-assembly.

      A011S6OE01
      SST
      09950-60010   ( 09951-00650 )
      09950-70010   ( 09951-07100 )