VALVE BODY ASSEMBLY INSTALLATION

  1. INSTALL MANUAL VALVE

    1. Coat the manual valve with ATF.

    2. Install the manual valve into the transmission valve body assembly.

  2. INSTALL NO. 1 GOVERNOR APPLY GASKET

    1. Coat 2 new No. 1 governor apply gaskets with ATF.

    2. Install the 2 No. 1 governor apply gaskets onto the transaxle case sub-assembly.

  3. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

    1. Coat the O-ring of the transmission wire with ATF.

      A011T7EE07

    2. Insert the pin of the manual valve lever into the groove on the end of the manual valve and install the transmission valve body assembly onto the automatic transaxle assembly with the 11 bolts.

      Text in Illustration
      *a Positioning Bolt
      Bolt Length
      Bolt Length [mm (in.)]
      A 25 (0.984)
      B 30 (1.18)
      C and D 35 (1.38)
      Torque:
      Bolt A, B, C
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }
      Bolt D
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }

      Note

      • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and automatic transaxle assembly to interfere with each other.

      • First, temporarily tighten the bolts marked *a in the illustration because they are positioning bolts.

  4. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

    1. Coat a new O-ring with ATF.

    2. Install the O-ring onto the valve body oil strainer assembly.

      Note

      Ensure that the O-ring is not twisted.

    3. Install the valve body oil strainer assembly onto the transmission valve body assembly with the 2 bolts.

      Torque:
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }

  5. INSTALL TRANSMISSION OIL CLEANER MAGNET

    1. Install the 2 transmission oil cleaner magnets onto the automatic transaxle oil pan sub-assembly as shown in the illustration.

      A011TKLE04
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

  6. INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET

    1. Install a new automatic transaxle oil pan gasket onto the automatic transaxle oil pan sub-assembly.

  7. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

    1. Install the automatic transaxle oil pan sub-assembly with the automatic transaxle oil pan gasket onto the automatic transaxle assembly with the 17 bolts.

      A011SGZ
      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      Completely remove any oil or grease from the contact surface of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with the automatic transaxle oil pan gasket before installation.

    2. Clean and degrease the 2 bolts and the installation hole in the automatic transaxle assembly.

      A011U0W

    3. Apply adhesive to 2 or 3 threads on the ends of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    4. Install the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  8. INSTALL TORQUE CONVERTER ASSEMBLY

    1. Engage the splines of the input shaft and turbine runner.

      A011ULS

    2. Engage the splines of the stator shaft and the stator while turning the torque converter assembly.

      A011RHL

      Tech Tips

      If the stator shaft splines are difficult to engage with the stator splines, move the torque converter back approximately 10 mm and engage the splines while rotating the torque converter.

    3. Turn the torque converter assembly to insert the key of the oil pump drive gear into the groove of the torque converter assembly.

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    4. Clean the torque converter set bolt holes.

    5. Using a vernier caliper and straightedge, measure dimension A between the transaxle contact surface of the engine and the torque converter contact surface of the drive plate.

      A011QOUE02
      Text in Illustration
      *a Engine Surface
      *b Drive Plate Surface

      Note

      Make sure to deduct the thickness of the straightedge.

    6. Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that dimension B is more than dimension A, which was measured in the previous step.

      A011UYME01
      Standard
      A + 1 mm (0.0394 in.) or more

      Note

      • Make sure to deduct the thickness of the straightedge.

      • If the automatic transaxle assembly is installed to the engine with the torque converter not sufficiently inserted, the torque converter may be damaged.

  9. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

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