OIL PUMP INSTALLATION

  1. INSTALL TIMING CHAIN CASE OIL SEAL

    1. Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.

      A011S3SE04
      SST
      09223-22010
      09506-35010

      Note

      • Keep the lip free from foreign matter.

      • Do not tap on the oil seal at an angle.

      • Make sure that the oil seal edge does not stick out of the timing chain case.

      Tech Tips

      Tap in the oil seal so that it is positioned within 1.0 mm from the edge of the timing chain case.

    2. Apply a light coat of MP grease to the timing chain cover oil seal lip.

  2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

    1. Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

      A011TQTE12
      Text in Illustration
      *a Seal Diameter: 3.0 mm or more A011T1X Seal Packing
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 mm (0.118 in.)

      Note

      • Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.

      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes.

      • Do not start the engine for at least 2 hours after installing.

    2. Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

      A011RJBE01
      Text in Illustration
      *a

      Dashed line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 *b

      Continuous line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *c

      Alternate long and short dashed line area

      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)

      		 *d

      Diagonal line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      A011T1X Be sure to apply seal packing - -
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      Note

      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

      Seal Packing Application Chart
      Area Seal Packing Diameter Application Position from Inside Seal Line
      Continuous Line Area 4.5 mm or more (0.177 in.) 1.0 to 2.0 mm (0.0394 to 0.0787 in.)
      Alternate Long and Short Dashed Line Area 3.5 mm or more (0.138 in.) 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Dashed Line Area 3.5 mm or more (0.138 in.) 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Diagonal Line Area 6.0 mm or more (0.236 in.) 5.0 mm (0.197 in.)

    3. Install a new gasket.

      A011TWA

    4. Align the oil pump drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

      A011T14E07
      Text in Illustration
      *1 Drive Rotor Spline
      *2 Crankshaft

    5. Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

      A011RO1E01
      Text in Illustration
      *1 Nut
      Bolt Length
      Item Length
      Bolt A 40 mm (1.57 in.)
      Bolt B 55 mm (2.17 in.)
      Bolt C 25 mm (0.984 in.)

      Note

      Make sure that there is no oil on the threads of bolt B and C.

    6. Fully tighten the bolts in this order: Area 1 and Area 2.

      A011RK0E01
      Text in Illustration
      *a Area 1
      *b Area 2
      *c Area 3
      *d Area 4
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    7. Fully tighten the bolts and nuts in Area 3.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts and nuts from top to bottom as shown in the illustration.

    8. Fully tighten the bolts in Area 4.

      Torque:
      Bolt A
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Torque:
      Except bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts from bottom to top as shown in the illustration.

  3. INSTALL OIL PAN SUB-ASSEMBLY

    1. Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      A011RCME06
      Text in Illustration
      *a Timing Chain Cover *b Lower Cylinder Block
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install 2 new O-rings.

      A011SSO

    3. Apply seal packing in a continuous line as shown in the illustration.

      A011SRDE01
      Text in Illustration
      *a Seal Diameter
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note

      • Remove any oil from the contact surface.

      • Install the oil pan within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    4. Install the oil pan with the 16 bolts and 2 nuts.

      A011TEHE04
      Text in Illustration
      *1 Nut
      Torque:
      Bolts A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Except bolts A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL OIL STRAINER SUB-ASSEMBLY

    1. Using an E6 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      A011TKOE07
      Text in Illustration
      *a Timing Chain Cover
      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Install a new gasket and the oil strainer sub-assembly with the bolt and 2 nuts.

      A011QUQE02
      Text in Illustration
      *1 Nut
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

    1. Using an E6 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      A011T0FE02
      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Apply seal packing in a continuous line as shown in the illustration.

      A011SXBE01
      Text in Illustration
      *a Seal Diameter
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note

      • Remove any oil from the contact surface.

      • Install the No. 2 oil pan sub-assembly within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    3. Install the No. 2 oil pan sub-assembly with the 16 bolts and 2 nuts.

      A011RRCE02
      Text in Illustration
      *1 Nut
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  6. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    1. Apply seal packing as shown in the illustration.

      A011TR4
      Text in Illustration
      A011T1X Seal Packing
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note

      • Remove any oil from the contact surface.

      • Install the head cover within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    2. Install 3 new gaskets as shown in the illustration.

      A011UEF

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

    4. Install the head cover with the 12 bolts and a new seal washer.

      A011SZ8E01
      Torque:
      Bolts A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Except bolts A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      After tightening all bolts, check the tightening torque of 1 and 11. Retighten the bolt if necessary.

  7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH

    1. Apply seal packing as shown in the illustration.

      A011RGK
      Text in Illustration
      A011T1X Seal Packing
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note

      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly LH within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    2. Install 3 new gaskets as shown in the illustration.

      A011R8B

    3. Install a new No. 2 cylinder head cover gasket to the cylinder head cover sub-assembly LH.

    4. Install the cylinder head cover sub-assembly LH with the 12 bolts and a new seal washer.

      A011ROYE04
      Torque:
      Bolts A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Except bolts A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      After tightening all bolts, check the tightening torque of 1 and 10. Retighten the bolt if necessary.

  8. INSTALL WATER INLET HOUSING

    1. Install 2 new O-rings.

    2. Install the water inlet housing with the 2 bolts and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful not to allow the O-ring to get caught between the parts.

    3. Connect the water hose.

  9. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH

    1. Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      A011SILE03
      Text in Illustration
      *1 Stud Bolt
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the No. 1 front engine mounting bracket LH with the 6 bolts.

      Torque:
      54 N*m  { 550 kgf*cm, 40 ft.*lbf }

      Note

      • Install the water inlet and mounting bracket within 15 minutes after installing the chain cover.

      • Do not start the engine for at least 2 hours after installation.

  10. INSTALL CRANKSHAFT PULLEY

    1. Align the pulley set key with the key groove of the pulley, and slide on the pulley.

    2. Using SST, install the pulley bolt.

      A011SI9E03
      SST
      09213-70011   ( 09213-70020 )
      09330-00021
      Torque:
      250 N*m  { 2550 kgf*cm, 184 ft.*lbf }
      Text in Illustration
      *a Hold
      A011T1X Turn

  11. INSTALL NO. 1 OIL PIPE

    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter LH.

      Note

      Do not touch the mesh when installing the oil control valve filter.

    2. Install the oil control valve filter LH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side) with the union.

      A011UO9E02
      Text in Illustration
      *1 Oil Pipe Union

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the union.

    4. Tighten the oil pipe union (on the head cover side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

    5. Tighten the oil pipe union (on the cylinder head side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  12. INSTALL OIL PIPE

    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter RH.

      Note

      Do not touch the mesh when installing the oil control valve filter.

    2. Install the oil control valve filter RH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side) with the union.

      A011TX4E05
      Text in Illustration
      *1 Oil Pipe Union

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the union.

    4. Install the bolt (A) to the cylinder head.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Tighten the oil pipe union (on the head cover side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

    6. Tighten the oil pipe union (on the cylinder head side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  13. INSTALL CRANK POSITION SENSOR

    1. Apply a light coat of engine oil to the O-ring on the crank position sensor.

      A011S7ME02
      Text in Illustration
      *1 O-ring

    2. Install the crank position sensor with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the crank position sensor connector.

  14. INSTALL NO. 1 VACUUM SWITCHING VALVE

    1. Install the No. 1 vacuum switching valve with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  15. INSTALL WATER PUMP PULLEY

    1. Temporarily install the water pump pulley with the 4 bolts.

    2. Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    3. Tighten the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  16. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

    1. Install the idler pulley cover plate, No. 2 idler pulley sub-assembly and No. 2 idler pulley cover plate with the bolt.

      Torque:
      54 N*m  { 550 kgf*cm, 40 ft.*lbf }

  17. INSTALL NO. 2 TIMING GEAR COVER

    1. Install the No. 2 timing gear cover with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  18. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    1. Apply a light coat of engine oil to a new O-ring and install it to the engine oil level dipstick guide.

      A011RZP

    2. Install the engine oil level dipstick guide with the bolt.

      A011V0X
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  19. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

    1. Temporarily install the V-ribbed belt tensioner assembly with the 5 bolts.

      A011SX7E01

      Tech Tips

      Each bolt length is as follows:

      A: 70 mm (2.76 in.)

      B: 33 mm (1.30 in.)

    2. Install the V-ribbed belt tensioner assembly by tightening the bolt 1 and bolt 2 in the order shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Tighten the other bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  20. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH

    1. Install a new gasket as shown in the illustration.

      A011TVA
      Text in Illustration
      A011V7Q Engine Front

    2. Install the exhaust manifold sub-assembly LH with the 6 nuts in the order shown in the illustration.

      A011SO6E01
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  21. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    1. Install the No. 2 exhaust manifold heat insulator with the 3 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  22. INSTALL NO. 2 MANIFOLD STAY

    1. Tighten the bolt and nut in the order shown in the illustration.

      A011V3QE03
      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  23. INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE

    1. Install a new O-ring to the No. 2 engine oil level dipstick guide.

    2. Apply a light coat of engine oil to the O-ring.

    3. Push in the No. 2 engine oil level dipstick guide end into the engine oil level dipstick guide.

    4. Install the No. 2 engine oil level dipstick guide with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    5. Install the engine oil level dipstick.

  24. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

    1. Install a new gasket as shown in the illustration.

      A011T78
      Text in Illustration
      A011V7Q Engine Front

    2. Install the exhaust manifold sub-assembly RH with the 6 nuts in the order shown in the illustration.

      A011T6YE01
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  25. INSTALL IGNITION COIL ASSEMBLY

    1. Install the 6 ignition coils with the 6 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Perform "Inspection After Repair" after replacing the ignition coil assembly Click here.

    2. Connect the 6 ignition coil connectors.

    3. Connect the 2 wire harness clamps.

    4. Install the nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  26. INSTALL THROTTLE BODY BRACKET

    Note

    Do not apply oil to the bolt as listed below:

    Oil Application Prohibited Bolt
    Bolt for throttle body bracket and cylinder head cover

    1. Install the throttle body bracket with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  27. INSTALL NO. 1 SURGE TANK STAY

    Note

    Do not apply oil to the bolt as listed below:

    Oil Application Prohibited Bolt
    Bolt for No. 1 surge tank stay and cylinder head cover

    1. Install the No. 1 surge tank stay with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  28. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

    Note

    DO NOT apply oil to the bolts as listed below

    Oil Application Prohibited Bolt
    Intake Air Surge Tank Assembly and Intake Manifold
    No. 1 Surge Tank Stay and Intake Air Surge Tank Assembly
    Throttle Body Bracket and Intake Air Surge Tank Assembly

    1. Install 3 new gaskets to the intake air surge tank assembly.

    2. Temporarily install the intake air surge tank assembly with the 4 bolts and 2 nuts.

    3. Using a 5 mm hexagon socket wrench, in several steps, uniformly tighten the 4 bolts and 2 nuts in the order shown in the illustration.

      A011RQ5E01
      Torque:
      Bolt
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Nut
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    4. Install the throttle body bracket and No. 1 surge tank stay with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    5. Install the vacuum hose clamp with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    6. Connect the connector to the intake air control valve assembly.

    7. Connect the 2 water by-pass hoses and fuel vapor feed hose.

    8. Connect the connector and wire harness clamp to the throttle body assembly.

    9. Connect the hose clamp and union to check valve hose.

    10. Connect the ventilation hose.

  29. INSTALL ENGINE HANGERS

    1. Remove the 4 bolts and 2 engine hangers.

      A011TXKE18
      Text in Illustration
      *1 No. 1 engine hanger
      *2 No. 2 engine hanger
      *a Bank 1
      *b Bank 2

  30. REMOVE ENGINE STAND

  31. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

    1. Using SST, hold the crankshaft pulley.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021

    2. Clean the 8 bolts and 8 bolt holes.

    3. Install the front drive plate spacer.

      A011SAL

      Tech Tips

      Align the pin of the front drive plate spacer with the pin hole of the crankshaft.

    4. Install the drive plate and ring gear sub-assembly and rear drive plate spacer onto the crankshaft.

      A011QXLE03
      Text in Illustration
      *1 Drive Plate
      *2 Rear Spacer
      A011T1X Transaxle Side

    5. Apply adhesive to 2 or 3 threads of each bolt.

      A011VBME12
      Text in Illustration
      *1 Adhesive
      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. In several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.

      A011QSIE01
      Torque:
      83 N*m  { 846 kgf*cm, 61 ft.*lbf }

      Note

      Do not start the engine for at least an hour after installing the drive plate.

  32. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

    Click here