OIL PUMP INSTALLATION

  1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

    1. Apply a light coat of engine oil to 3 new gaskets.

      A011RD5

    2. Install the 3 gaskets to the stiffening crankcase assembly.

    3. Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration.

      A011TACE02
      Text in Illustration
      *1 Drive Rotor Spline
      *2 Crankshaft Timing Sprocket

    4. Apply seal packing in a continuous line to the timing chain cover sub-assembly as shown in the following illustration.

      A011THGE08
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.
      Apply Seal Packing as Follows
      Area Seal Packing Diameter (Round) Distance from Edge of Cover to Center of Seal Packing Seal Packing Application Length
      Seal Pacing Dimension (Flat)
      Dashed Line 2.5 to 3.5 mm (0.0984 to 0.138 in.) 2.5 mm (0.0984 in.) -
      -
      A - A 2.5 to 3.5 mm (0.0984 to 0.138 in.) 2.5 mm (0.0984 in.) -
      -
      B - B 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 28 mm (1.10 in.)
      7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick
      C - C 7.0 mm (0.276 in.) 5.0 mm (0.197 in.) 25 mm (0.984 in.)
      13.0 mm (0.512 in.) or more wide and 3.0 mm (0.118 in.) or more thick
      D - D 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 26 mm (1.02 in.)
      7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick
      E 2.5 to 3.5 mm (0.0984 to 0.138 in.) 3.0 mm (0.118 in.) -
      -

      Note

      • When there is oil on the contact surfaces, clean the surfaces with non-residue solvent before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

      • After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.

      • Do not add oil for at least 4 hours after the installation.

      • Do not start the engine for at least 4 hours after the installation.

    5. Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts.

      A011UZME01
      Text in Illustration
      *1 Nut - -
      Bolt Length
      Item Length Thread Diameter
      Bolt A 30 mm (1.18 in.) 8 mm (0.315 in.)
      Bolt B 35 mm (1.38 in.) 10 mm (0.394 in.)
      Bolt C 45 mm (1.77 in.) 8 mm (0.315 in.)

      Note

      Make sure there is no oil on the bolts. If oil is found on any bolt, clean it before installation.

    6. Tighten the 17 bolts and 2 nuts in several steps, in the order shown in the illustration.

      Torque:
      for bolt A, C, and Nut
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }
      for bolt B
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

  2. INSTALL ENGINE MOUNTING BRACKET RH

    1. Install the engine mounting bracket RH with the 5 bolts in the order shown in the illustration.

      A011V7GE01
      Torque:
      for bolt 1, 2 and 3
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }
      for bolt 4 and 5
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }

      Note

      After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.

  3. INSTALL TIMING CHAIN COVER OIL SEAL

    1. Apply MP grease to the lip of a new oil seal.

      Note

      • Do not allow foreign matter to contact the lip of the oil seal.

      • Do not allow MP grease to contact the dust seal.

    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the timing chain cover edge.

      A011UMYE01
      SST
      09223-22010

      Note

      • Keep the lip of the oil seal free from foreign matter.

      • Do not tap in the oil seal at an angle.

  4. INSTALL CRANKSHAFT PULLEY

    1. Align the pulley set key with the key groove of the crankshaft pulley.

      A011R4IE05
      Text in Illustration
      *a Hold
      *b Turn

    2. Using SST, hold the crankshaft pulley and install the pulley bolt.

      SST
      09213-54015
      09330-00021
      91551-80650
      Torque:
      260 N*m  { 2651 kgf*cm, 192 ft.*lbf }

  5. INSTALL CRANKSHAFT POSITION SENSOR

    1. Clean and degrease the threads of the bolt for the crankshaft position sensor.

    2. Apply a light coat of engine oil to the O-ring of the sensor.

      A011QPCE07
      Text in Illustration
      *1 O-ring

    3. Apply adhesive to 2 or 3 threads of the bolt.

      A011SPVE06
      Text in Illustration
      *1 Adhesive
      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    4. Install the sensor with the bolt.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      Make sure that the O-ring is not cracked or does not jump out of position during installation.

    5. Connect the sensor connector.

  6. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

    1. Install the V-ribbed belt tensioner with the bolt.

      A011UOF
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    1. Apply a light coat of engine oil to 3 new gaskets.

      A011RTN

    2. Install the 3 gaskets to the camshaft bearing caps.

    3. Visually check the spark plug tube gasket.

      A011UB2E06
      OK
      Area Specified Condition
      Upper surface No scratches or deformation
      Outer lip No scratches or deformation
      Inner lip No scratches
      Text in Illustration
      *a Upper Surface
      *b Inner Lip
      *c Outer Lip

      Tech Tips

      If the result is not as specified, replace the spark plug tube gasket.

    4. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

      Note

      Remove any oil from the contact surface.

    5. Apply seal packing as shown in the illustration.

      A011SCAE03
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard seal diameter
      3.0 to 6.0 mm (0.118 to 0.236 in.)
      Application width A
      5.0 mm (0.197 in.)
      Text in Illustration
      *1 Seal Packing
      *2 Timing Chain Cove Sub-assembly
      *3 Camshaft Housing Sub-assembly

      Note

      • Remove any oil from the contact surface.

      • Install the cylinder head cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

    6. Align the cylinder head cover sub-assembly with pin A. Then align the cylinder head cover sub-assembly with pin B and install the cylinder head cover sub-assembly.

      A011T3IE01

    7. Install 3 new seal washers and the 16 bolts, and then tighten the bolts in the order shown in the illustration.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

      Note

      Do not add oil for at least 4 hours after the installation.

  8. INSTALL IGNITION COIL ASSEMBLY

    1. Install the 4 ignition coil assemblies with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Perform "Inspection After Repair" after replacing the ignition coil assembly Click here.

    2. Connect the 4 ignition coil assembly connectors.

  9. INSTALL ENGINE WIRE

    1. Install the engine wire to the engine with transaxle.

  10. INSTALL ENGINE AND TRANSAXLE

    Click here