THERMOSTAT REMOVAL

  1. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    1. Loosen the radiator drain cock plug.

    2. Loosen the 2 cylinder block drain cock plugs.

    3. Remove the radiator cap sub-assembly.

      A011TE6E01
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Cylinder Block Drain Cock Plug
      *3 Radiator Drain Cock Plug *4 Air Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

  2. REMOVE V-RIBBED BELT

    Click here

  3. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

    1. Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

      A011QXH

  4. DISCONNECT OUTLET RADIATOR HOSE

    1. Disconnect the outlet radiator hose.

      A011RT0

  5. REMOVE WATER INLET

    1. Remove the 2 nuts and water inlet.

      A011U22

  6. REMOVE THERMOSTAT

    1. Remove the thermostat from the water inlet housing.

    2. Remove the gasket from the thermostat.