WATER PUMP REMOVAL

  1. REMOVE V-RIBBED BELT

    Click here

  2. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    1. Loosen the radiator drain cock plug.

    2. Loosen the 2 cylinder block drain cock plugs.

    3. Remove the radiator cap sub-assembly.

      A011TE6E01
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Cylinder Block Drain Cock Plug
      *3 Radiator Drain Cock Plug *4 Air Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

  3. DISCONNECT OUTLET RADIATOR HOSE

    1. Disconnect the outlet radiator hose.

      A011RT0

  4. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Engine Mounting stay Side)

    1. Remove the bolt, 2 nuts and No. 2 engine mounting stay RH.

      A011UZO

  5. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for Intake Manifold Side)

    1. Remove the bolt and No. 2 engine mounting stay RH.

      A011RWA

  6. REMOVE ENGINE MOVING CONTROL ROD BRACKET

    1. Remove the 4 bolts and engine moving control rod bracket with engine moving control rod.

      A011QV4

  7. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH

    1. Using SST, remove the bolt.

      A011RKLE01
      SST
      09961-00950

      Tech Tips

      There is not enough clearance to completely remove the bolt from the front No. 1 engine mounting bracket LH. Remove the front No. 1 engine mounting bracket LH together with the bolt.

    2. Remove the 5 bolts and front No. 1 engine mounting bracket LH.

      A011RL0

  8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

    1. Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

      A011QXH

  9. REMOVE V-RIBBED BELT TENSIONER PULLEY

    1. Remove the 5 mm bi-hexagon wrench.

    2. Remove the bolt and V-ribbed belt tensioner pulley and dust shield.

      A011V65

      Note

      • Do not turn the bolt labeled "L" counterclockwise.

      • Store the V-ribbed belt tensioner pulley so that the bearing does not get damaged.

  10. REMOVE WATER INLET HOUSING

    1. Disconnect the water hose.

      A011R2OE03
      Text in Illustration
      *1 Water hose
      *2 Water Inlet housing

    2. Remove the 2 bolts, nut and water inlet housing.

    3. Remove the 2 O-rings.

      A011S8S

  11. SEPARATE WATER PUMP PULLEY

    1. Using SST, hold the water pump pulley.

      A011SZ7E01
      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Using SST and union nut wrench, remove the 4 bolts and separate the water pump pulley from the engine water pump.

      SST
      09961-00950

      Tech Tips

      There is not enough clearance to completely remove the water pump pulley from the water pump shaft. Remove the water pump pulley together with the engine water pump.

  12. REMOVE ENGINE WATER PUMP ASSEMBLY

    1. Remove the 16 bolts, engine water pump assembly, water pump pulley and gasket.

      A011TA0