FUEL PRESSURE REGULATOR INSTALLATION

  1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY

    1. Apply gasoline to 2 new O-rings and then install them to the fuel pressure regulator assembly.

  2. INSTALL FUEL PUMP

    1. Install the fuel pump spacer onto the fuel pump.

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      Text in Illustration
      *1 Fuel Pump Filter Seal
      *2 Fuel Pump Spacer

    2. Install a new fuel pump filter seal onto the fuel pump.

    3. Apply a coat of gasoline to the fuel pump filter seal.

    4. Engage the 5 claws of the fuel pump.

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      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Note

      • Engage the claws securely.

      • Do not remove the suction filter.

      Tech Tips

      Perform "Inspection After Repair" after replacing the fuel pump assembly Click here.

    5. Engage the 2 claws of the No. 1 fuel suction support.

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    6. Connect the fuel pump harness connector.

    7. Engage the 2 claws of the No. 1 fuel suction support and install the fuel filter and the fuel pump onto the fuel sub-tank.

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    8. Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.

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      Note

      Do not apply excessive force to the fuel tube or the suction support.

    9. Connect the connector of the fuel pump harness.

  3. INSTALL FUEL SENDER GAUGE ASSEMBLY

    1. Install the fuel sender gauge assembly by sliding it downward.

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    2. Connect the connector of the fuel sender gauge assembly.

    3. Install the harness protector.

      Note

      Do not damage the wire harness.

    4. Connect the 3 harness clamps.

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      Note

      Do not damage the wire harness.

  4. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here