FUEL PUMP DISASSEMBLY

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    1. Disconnect the 3 harness clamps.

      A011TTK

      Note

      Do not damage the wire harness.

    2. Remove the harness protector from the wire harness.

      A011RYB

      Note

      Do not damage the wire harness.

    3. Disconnect the connector of the fuel sender gauge assembly.

      A011S0F

    4. Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

      A011RI6E01

  2. REMOVE FUEL PUMP

    1. Disconnect the connector of the fuel pump harness.

      A011UOY

    2. Disconnect the fuel pump filter hose.

      A011USN

    3. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.

      A011R52E02
      Text in Illustration
      *1 Fuel Tube
      *2 Fuel Sub-tank

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

    4. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

      A011V8J

    5. Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      A011UG5E01
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Note

      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. Disconnect the fuel pump harness connector.

      A011R6S

    7. Remove the O-ring and spacer from the fuel pump.

      A011TY4E01
      Text in Illustration
      *1 O-ring
      *2 Spacer
      *a 5.0 mm (0.197 in.)

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.