CYLINDER HEAD REASSEMBLY

INSTALL SPARK PLUG TUBE

1. Apply adhesive onto the shaded area of a new spark plug tube.

   

   Adhesive
   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

   Standard application width
   1.0 to 3.0 mm (0.0394 to 0.118 in.)

   Note

   • Install the spark plug tube within 3 minutes after applying adhesive.

   • Be careful not to deform the spark plug tube.

   • Be careful not to expose the seal to engine oil for at least 1 hour after installing it.

2. Using a wooden block and hammer, tap in the spark plug tube to the specified protrusion height.

   

   Text in Illustration

   *a	Cylinder Head Top Surface

   Standard protrusion height
   72.9 mm (2.87 in.)

   Note

   To avoid tapping in the spark plug tube too far, measure the protrusion height while tapping it.

INSTALL NO. 1 STRAIGHT SCREW PLUG

1. Using a 10 mm hexagon wrench, install 4 new gaskets and the 4 No. 1 straight screw plugs.

   

   Text in Illustration

   *a	Bank 1
   *b	Bank 2

   Torque:

   44 N*m  { 449 kgf*cm, 32 ft.*lbf }

INSTALL NO. 2 STRAIGHT SCREW PLUG

1. Using a 14 mm hexagon wrench, install 2 new gaskets and the 2 No. 2 straight screw plugs.

   

   Text in Illustration

   *a	Bank 1
   *b	Bank 2

   Torque:

   80 N*m  { 816 kgf*cm, 59 ft.*lbf }

INSTALL VALVE SPRING SEAT

1. Install the valve spring seats to the cylinder head.

INSTALL VALVE STEM OIL SEAL

1. Apply a light coat of engine oil to new valve stem oil seals.

   

   Text in Illustration

   *a	Gray (Intake Side)
   *b	Black (Exhaust Side)

   Note

   Pay attention when installing the intake and exhaust valve stem oil seals. For example, installing the intake valve stem oil seal into the exhaust side or installing the exhaust valve stem oil seal to the intake side can cause installation problems later.

   Tech Tips

   The intake valve oil seals are gray and the exhaust valve oil seals are black.

2. Using SST, push in the oil seals.

   

   Text in Illustration

   *a	CORRECT
   *b	INCORRECT

   SST

   09201-41020

   Note

   Failure to use SST will cause the seal to be damaged or improperly seated.

INSTALL EXHAUST VALVE

1. Apply a sufficient coat of engine oil to the tip area of the exhaust valve shown in the illustration.

   

   Text in Illustration

   *a	30 mm (1.18 in.) or more

2. Install the exhaust valve, inner compression spring and valve spring retainer to the cylinder head.

   Note

   Install the same parts in the same combination to the original locations.

3. Using SST, compress the inner compression spring and install the 2 valve spring retainer locks.

   

   SST

   09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )

4. Using a plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

   

   Note

   Be careful not to damage the retainer.

INSTALL INTAKE VALVE

1. Apply a sufficient coat of engine oil to the tip area of the intake valve shown in the illustration.

   

   Text in Illustration

   *a	30 mm (1.18 in.) or more

2. Install the intake valve, inner compression spring and valve spring retainer to the cylinder head.

   Note

   Install the same parts in the same combination to their original locations.

3. Using SST, compress the inner compression spring and install the 2 valve spring retainer locks.

   

   SST

   09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )

4. Using a plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

   

   Note

   Be careful not to damage the retainer.

INSTALL VALVE STEM CAP

1. Apply a light coat of engine oil to the valve stem caps.

2. Install the valve stem caps on the valves.