DISCHARGE FUEL SYSTEM PRESSURE
PRECAUTION
Note
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
REMOVE UPPER RADIATOR SUPPORT SEAL
Освободите 7 фиксаторов и снимите уплотнение кронштейна радиатора.
REMOVE RADIATOR GRILLE
| *1 | Защитная клейкая лента |
Наклейте защитную клейкую ленту вокруг решетки радиатора.
Выверните 3 винта.
Отцепите 2 фиксатора и 8 захватов, а затем снимите решетку радиатора.
Для моделей с широкоугольным монитором переднего вида и бокового обзора:
Отсоедините разъем.
REMOVE FRONT BUMPER COVER
Tech Tips
Для облицовки переднего бампера с декоративной отделкой выполните описанные ниже действия.
Наклейте защитную ленту вокруг накладки переднего бампера.
| *1 | Защитная клейкая лента | - | - |
С помощью торцевого ключа с головкой "TORX" T30 выверните 6 винтов.
| *A | Левая сторона | *B | Правая сторона |
Снимите 3 фиксатора и выверните 4 винта и 4 болта.
Освободите 10 захватов и снимите накладку переднего бампера.
Для моделей с сенсорной системой помощи при парковке TOYOTA или противотуманными фарами:
Отсоедините разъем кабеля моторного отсека № 4 и снимите облицовку передний бампер.
Для моделей с системой очистителей фар:
Отсоедините шланг очистителя фар и снимите облицовку переднего бампера.
REMOVE TRANSMISSION OIL COOLER AIR DUCT
Remove the 4 bolts and oil cooler air duct.
DISCONNECT RADIATOR SIDE DEFLECTOR LH
Using a clip remover, remove the 4 clips and disconnect the side deflector.
REMOVE FRONT FENDER MAIN SEAL LH
С помощью съемника фиксаторов расцепите 3 фиксатора и снимите основное уплотнение крыла.
REMOVE FRONT FENDER MAIN SEAL RH
Tech Tips
Порядок выполнения работ такой же, как для левой стороны.
REMOVE FRONT WIPER ARM LH
Отверните гайку и снимите рычаг и щетку стеклоочистителя.
REMOVE FRONT WIPER ARM RH
Отверните гайку и снимите рычаг и щетку стеклоочистителя.
REMOVE HOOD TO COWL TOP SEAL
С помощью съемника фиксаторов расцепите 12 фиксаторов и 4 зажима и снимите верхнее уплотнение между капотом и кожухом.
REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Снимите шланг омывателя.
Снимите 2 фиксатора.
Освободите 17 захватов и снимите вентиляционную решетку в верхней части кожуха в сборе.
REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
Выверните 3 болта и винт.
Поверните фиксатор, указанный стрелкой на рисунке, чтобы снять брызговик левого переднего крыла в сборе.
REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
Выверните 3 болта и 2 винта.
Поверните фиксатор, указанный стрелкой на рисунке, чтобы снять брызговик правого переднего крыла в сборе.
REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Выверните 10 болтов и снимите защиту картера двигателя № 1.
REMOVE NO. 2 ENGINE UNDER COVER
Выверните 2 болта и снимите защиту картера двигателя № 2.
REMOVE FRONT FENDER APRON SEAL LH
С помощью съемника фиксаторов снимите 3 фиксатора и уплотнение фартука крыла.
REMOVE FRONT FENDER APRON SEAL FRONT RH
С помощью съемника фиксаторов снимите 3 фиксатора и уплотнение фартука крыла.
DRAIN ENGINE OIL
Remove the oil filler cap.
Remove the 2 bolts and No. 2 engine under cover seal.
Remove the oil pan drain plug and gasket, and drain the engine oil into a container.
Install a new gasket and the oil pan drain plug.
DRAIN ENGINE COOLANT
CAUTION:
Не снимайте пробку радиатора, пока двигатель и радиатор не остынут. Выброс горячей охлаждающей жидкости и пара под давлением может стать причиной серьезных ожогов.
Ослабьте пробку сливного крана радиатора.
Tech Tips
Слейте охлаждающую жидкость в контейнер и утилизируйте ее в соответствии с местными требованиями.
Снимите пробку радиатора. Затем слейте охлаждающую жидкость из радиатора.
Ослабьте 2 пробки сливного крана блока цилиндров. Затем слейте охлаждающую жидкость из двигателя.
Затяните 2 пробки сливных кранов блока цилиндров.
| *1 | Бачок радиатора | *2 | Пробка радиатора |
| *3 | Пробка сливного крана радиатора | *4 | Пробка сливного крана блока цилиндров |
Затяните пробку сливного крана радиатора вручную.
REMOVE V-BANK COVER SUB-ASSEMBLY
| *1 | Кронштейн |
| *2 | Крепежный крюк |
| *3 | Штифт |
| *4 | Уплотнительная шайба |
Поднимите переднюю часть декоративной крышки V-образного двигателя, чтобы открепить 3 штифта. Затем снимите 2 крюка декоративной крышки V-образного двигателя с кронштейна, чтобы снять декоративную крышку V-образного двигателя.
REMOVE AIR CLEANER HOSE ASSEMBLY
Отсоедините вакуумный шланг и шланг вентиляции картера № 2.
Ослабьте 2 хомута шланга.
Снимите шланг воздушного фильтра.
REMOVE AIR CLEANER ASSEMBLY
Выверните 3 болта и снимите воздушный фильтр.
REMOVE NO. 1 RADIATOR HOSE
REMOVE NO. 2 RADIATOR HOSE
REMOVE FAN SHROUD
Loosen the 4 nuts holding the fluid coupling fan.
Remove the fan and generator V-belt Click here.
Disconnect the reservoir hose from the upper radiator tank.
Detach the claw to open the flexible hose clamp.
Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.
Remove the 2 bolts holding the fan shroud.
Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.
Note
Be careful not to damage the radiator core.
Remove the fan pulley.
REMOVE RADIATOR ASSEMBLY
Disconnect the 2 oil cooler hoses.
Remove the 4 bolts and radiator.
DISCONNECT ENGINE WIRE
Engine Room LH Side:
Remove the engine room relay block cover.
Disconnect the 2 connectors and 2 clips from the engine room junction block.
Disconnect the injector connector.
Disconnect the 4 ignition coil connectors.
Disconnect the 2 VVT sensor connectors.
Disconnect the 4 clamps.
Remove the 2 bolts and ground wire.
Disconnect the noise filter connector.
Disconnect the engine coolant temperature sensor connector.
Disconnect the 2 camshaft timing oil control valve connectors.
Disconnect the camshaft position sensor connector.
Disconnect the 3 clamps.
Disconnect the cooler compressor connector.
Engine Room RH Side:
Disconnect the 2 camshaft timing oil control valve connectors.
Disconnect the 4 ignition coil connectors.
Disconnect the injector connector.
Disconnect the 2 VVT sensor connectors.
Disconnect the noise filter connector.
Remove the 2 bolts and ground wire.
Disconnect the throttle position sensor and throttle control motor connector.
Disconnect the 5 clamps.
Disconnect the 2 clamps and power steering oil pressure switch connector.
DISCONNECT WATER PIPE AND HOSE SUB-ASSEMBLY
Disconnect the 3 hoses.
Remove the 2 bolts and disconnect the water pipe and hose from the cylinder head cover.
DISCONNECT COOLER COMPRESSOR ASSEMBLY
Remove the 3 bolts, nut and stud bolt, and disconnect the cooler compressor.
Tech Tips
It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.
DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY
| *A | LH Side |
| *B | RH Side |
Remove the 2 bolts and disconnect the fuel tube.
REMOVE OIL FILTER ELEMENT
| *1 | Pipe |
| *2 | Hose |
Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.
Remove the oil filter drain plug.
| *1 | Cap |
| *2 | Valve |
| *3 | Pipe |
| *4 | O-Ring |
| *5 | Hose |
Install the pipe to the oil filter cap.
Note
If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
Tech Tips
Use a container to catch the draining oil.
Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.
| *1 | Oil Filter Bracket Clip |
Using SST, remove the oil filter cap.
Note
Do not remove the oil filter bracket clip.
| *1 | Oil Filter Element |
| *2 | O-Ring |
Remove the oil filter element and O-ring from the oil filter cap.
Note
Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.
REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
Отсоедините зажим жгута проводов.
Снимите щуп проверки уровня масла.
Выверните болт и снимите трубку щупа проверки уровня масла.
Снимите кольцевое уплотнение с трубки щупа.
REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY
Disconnect the sender gauge connector.
Remove the oil pressure sender gauge.
REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
Remove the 3 bolts.
Disconnect the 4 hoses and remove the water by-pass pipe.
REMOVE NO. 1 OIL COOLER BRACKET
Remove the 2 nuts and bracket.
Disconnect the ground wire from the cylinder block.
REMOVE OIL FILTER BRACKET
| *1 | Pipe |
| *2 | Hose |
Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.
Remove the oil filter drain plug.
| *1 | Cap |
| *2 | Valve |
| *3 | Pipe |
| *4 | O-Ring |
| *5 | Hose |
Install the pipe to the oil filter cap.
Note
If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
Tech Tips
Use a container to catch the draining oil.
Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.
| *1 | Oil Filter Bracket Clip |
Using SST, remove the oil filter cap.
Note
Do not remove the oil filter bracket clip.
| *1 | Oil Filter Element |
| *2 | O-Ring |
Remove the oil filter element and O-ring from the oil filter cap.
Note
Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.
REMOVE INTAKE MANIFOLD
Отсоедините шланг вентиляции картера от трубки вентиляции картера правой и левой крышек головки блока цилиндров.
Отсоедините два перепускных шланга охлаждающей жидкости.
Отсоедините разъем корпуса дроссельной заслонки.
Отсоедините шланг вентиляции картера № 1.
Отсоедините разъем электровакуумного клапана продувки (VSV).
Отсоедините шланг продувки от электровакуумного клапана продувки.
Отсоедините разъем электровакуумного клапана (для ACIS).
Снимите крышку двигателя № 1 в сборе.
Снимите крышку двигателя № 3.
Отсоедините 3 зажима жгута проводов от 3 кронштейнов жгута проводов.
Выверните болт и снимите кронштейн жгута проводов с впускного коллектора.
Отверните 2 гайки, выверните 8 болтов и снимите впускной коллектор и 2 прокладки.
DISCONNECT VANE PUMP ASSEMBLY
Remove the 2 bolts and disconnect the vane pump.
DISCONNECT OIL COOLER PIPE ASSEMBLY
Выверните 2 болта и отсоедините трубку масляного радиатора.
REMOVE GENERATOR ASSEMBLY
Disconnect the generator connector.
Open the terminal cap.
Remove the nut and disconnect the generator wire.
Remove the bolt and disconnect the wire harness bracket from the generator.
Remove the 3 bolts, nut and generator.
Remove the stud bolt.
REMOVE NO. 1 WATER BY-PASS HOSE
Remove the No. 1 water by-pass hose by disconnecting the hose from the water inlet housing and front water by-pass joint.
REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY
Disconnect the 2 hoses.
Remove the 2 bolts and water by-pass pipe.
REMOVE FRONT WATER BY-PASS JOINT
Disconnect the No. 2 water by-pass hose from the water by-pass joint.
Remove the 4 nuts, water by-pass joint and 2 gaskets.
REMOVE NO. 2 ENGINE COVER
REMOVE NO. 1 ENGINE COVER
REMOVE WATER INLET HOUSING
Remove the 3 bolts, water inlet housing and gasket.
REMOVE WATER PUMP PULLEY
Using SST, hold the water pump pulley.
Remove the 4 bolts and water pump pulley.
REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY
Remove the bolt and idler pulley.
REMOVE FLUID COUPLING BRACKET
Remove the 4 bolts and fluid coupling bracket.
REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
Remove the standard bolt, 6 mm hexagon wrench bolt and belt tensioner.
REMOVE IGNITION COIL ASSEMBLY
Remove the 8 bolts and 8 ignition coils.
REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH
Remove the 14 bolts, seal washer, cylinder head cover and gasket.
Tech Tips
Make sure the removed parts are returned to the same places they were removed from.
Remove the 5 gaskets from the camshaft bearing caps (No. 2, No. 3).
REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH
Remove the bolt and noise filter.
Remove the 14 bolts, seal washer, cylinder head cover and gasket.
Tech Tips
Make sure the removed parts are returned to the same places they were removed from.
Remove the 5 gaskets from the camshaft bearing caps (No. 1, No. 3).
REMOVE SPARK PLUG TUBE GASKET
| *1 | Tape |
|
Pry |
Bend the 4 ventilation baffle plate claws on the cylinder head cover to an angle of 90° or more.
Using a screwdriver, pry out the gaskets.
Note
Be careful not to damage the cylinder head cover.
Be careful not to damage the gasket when removing it, as the removed gasket needs to be used when installing a new one.
Tech Tips
Tape the screwdriver tip before use.
REMOVE CRANKSHAFT PULLEY
| *a | Hold |
|
Turn |
Using SST, loosen the crankshaft pulley set bolt until 2 or 3 threads are engaged.
| *a | Hold |
|
Turn |
Using the pulley set bolt and SST, remove the crankshaft pulley.
DISCONNECT WIRE HARNESS CLAMP BRACKET
Remove the bolt and disconnect the bracket.
REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
Remove the 28 bolts and nut shown in the illustration.
|
Bolt |
|
Nut |
Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver as shown in the illustration.
Note
Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.
Tech Tips
Tape the screwdriver tip before use.
Remove the oil pump gasket from the cylinder block.
Remove the O-ring from the oil pan.
REMOVE WATER INLET PIPE
Remove the water inlet pipe.
Remove the 2 O-rings from the water inlet pipe.
SET NO. 1 CYLINDER TO TDC/COMPRESSION
Temporarily install the crankshaft pulley bolt.
Rotate the crankshaft clockwise so that the timing marks on the crankshaft timing sprocket and camshaft timing gears are as shown in the illustration.
Tech Tips
If the timing marks do not align, rotate the crankshaft clockwise again and align the timing marks.
| *1 | Timing Mark | *2 | Timing Mark Position |
| *3 | Knock Pin Position | *4 | Key |
| *a | Toward Ceiling | *b | Approximately 2° |
| *c | Approximately 45° | *d | Approximately 16° |
| *e | Approximately 18° | *f | Approximately 32° |
REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY LH
| *1 | Plunger |
| *2 | Stopper Plate |
Move the stopper plate clockwise to release the lock, and push the plunger deep into the tensioner.
| *1 | Plunger |
| *2 | Stopper Plate |
Move the stopper plate counterclockwise to set the lock, and insert a hexagon wrench into the stopper plate hole.
Remove the 2 bolts, chain tensioner and gasket.
REMOVE NO. 1 CHAIN TENSIONER SLIPPER LH
REMOVE NO. 1 CHAIN VIBRATION DAMPER LH
Remove the 2 bolts and chain vibration damper.
REMOVE NO. 1 CHAIN SUB-ASSEMBLY LH
| *1 | Pin |
| *2 | Plunger |
| *a | Push |
While pushing down the No. 3 chain tensioner, insert a pin of 1.0 mm (0.0394 in.) into the hole to fix it in place.
| *a | Hold |
|
Turn |
Hold the hexagonal portion of the camshaft with a wrench and loosen the bolt.
Note
Be careful not to damage the cylinder head with the wrench.
Do not disassemble the camshaft timing gear.
| *a | Hold |
|
Turn |
Hold the hexagonal portion of the camshaft with a wrench and loosen the bolt.
Note
Be careful not to damage the cylinder head with the wrench.
Remove the 2 bolts. Then with the No. 1 and No. 2 chains still connected to the gears, remove the camshaft timing gear, camshaft timing exhaust gear and crankshaft timing sprocket LH.
Remove the No. 1 and No. 2 chains from the gears.
REMOVE NO. 3 CHAIN TENSIONER ASSEMBLY
Remove the 2 bolts and chain tensioner.
REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY RH
| *1 | Plunger |
| *2 | Stopper Plate |
Move the stopper plate clockwise to release the lock, and push the plunger deep into the tensioner.
| *1 | Plunger |
| *2 | Stopper Plate |
Move the stopper plate counterclockwise to set the lock, and insert a hexagon wrench into the stopper plate hole.
Remove the 2 bolts and chain tensioner.
REMOVE NO. 1 CHAIN TENSIONER SLIPPER RH
REMOVE NO. 1 CHAIN VIBRATION DAMPER RH
Remove the 2 bolts and vibration damper.
REMOVE NO. 1 CHAIN SUB-ASSEMBLY RH
| *1 | Pin |
| *2 | Plunger |
| *a | Push |
While raising up the No. 2 chain tensioner, insert a pin of 1.0 mm (0.0394 in.) into the hole to fix it in place.
| *a | Hold |
|
Turn |
Hold the hexagonal portion of the camshaft with a wrench and loosen the bolt.
Note
Be careful not to damage the cylinder head with the wrench.
Do not disassemble the camshaft timing gear.
| *a | Hold |
|
Turn |
Hold the hexagonal portion of the camshaft with a wrench and loosen the bolt.
Note
Be careful not to damage the cylinder head with the wrench.
Remove the 2 bolts. Then with the No. 1 and No. 2 chains still connected to the gears, remove the camshaft timing gear, camshaft timing exhaust gear and crankshaft timing sprocket RH.
Remove the No. 1 and No. 2 chains from the gears.
REMOVE NO. 2 CHAIN TENSIONER ASSEMBLY
Remove the 2 bolts and chain tensioner.
REMOVE CRANKSHAFT TIMING GEAR KEY
Using a screwdriver, remove the 2 timing gear keys from the crankshaft.
REMOVE CAMSHAFT BEARING CAP LH
| *1 | IN |
| *2 | EX |
| *3 | Knock Pin |
Make sure that the knock pin of the camshaft is positioned as shown in the illustration.
Uniformly loosen and remove the 10 bearing cap bolts in the sequence shown in the illustration.
Uniformly loosen and remove the 18 bearing cap bolts in the sequence shown in the illustration.
Note
Uniformly loosen the bolts while keeping the camshaft level.
Remove the 6 bearing caps.
Tech Tips
Arrange the removed parts in the correct order.
Remove the No. 3 and No. 4 camshafts.
REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY LH
Remove the camshaft housing by prying between the cylinder head and camshaft housing with a screwdriver.
Note
Be careful not to damage the contact surfaces of the cylinder head and camshaft housing.
Tech Tips
Tape the screwdriver tip before use.
REMOVE CAMSHAFT BEARING CAP RH
| *1 | EX |
| *2 | IN |
| *3 | Knock Pin |
Make sure that the knock pin of the camshaft is positioned as shown in the illustration.
Uniformly loosen and remove the 10 bearing cap bolts in the sequence shown in the illustration.
Uniformly loosen and remove the 18 bearing cap bolts in the sequence shown in the illustration.
Note
Uniformly loosen the bolts while keeping the camshaft level.
Remove the 6 bearing caps.
Tech Tips
Arrange the removed parts in the correct order.
Remove the No. 1 and No. 2 camshafts.
REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY RH
Remove the camshaft housing by prying between the cylinder head and camshaft housing with a screwdriver.
Note
Be careful not to damage the contact surfaces of the cylinder head and camshaft housing.
Tech Tips
Tape the screwdriver tip before use.