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WINCH UNIT DISASSEMBLY

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  1. Click here

    REMOVE WINCH MOTOR ASSEMBLY


    1. A015DW9

      Remove the 4 bolts and member.

    2. A0158NE

      Remove the 8 bolts and winch base.

    3. A0159YA

      Remove the 3 bolts and winch motor.

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    REMOVE NO. 2 WINCH EARTH WIRE


    1. A015DG6

      Remove the bolt and winch earth wire.

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    REMOVE WINCH ROLLER BRACKET ASSEMBLY


    1. A015ARY

      Remove the 2 nuts, 4 bolts and winch roller bracket.

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    REMOVE MAGNET SWITCH WINCH COVER


    1. A015BUS

      Remove the 4 screws and cover.

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    REMOVE WINCH MOTOR MAGNET SWITCH ASSEMBLY


    1. A015DT4

      Disconnect the connector.

    2. Remove the 2 nuts, 2 spring washers, 2 washers and wire harness.

    3. A0157TQ

      Remove the 4 bolts and magnet switch from the motor.

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    REMOVE WINCH MOTOR COMMUTATOR END FRAME


    1. A015D01

      Remove the 2 bolts and commutator end frame.

  7. Click here

    REMOVE WINCH MOTOR O-RING


    1. Remove the O-ring.

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    REMOVE WINCH MOTOR BRUSH


    1. A0155GS

      Using a screwdriver, pry the bush spring forward and pull the brush out of the holder.

    2. A015613

      Remove the bolt and brush from the brush holder.

      Tip:

      Use the same procedures to remove the 3 remaining brushes.

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    REMOVE WINCH MOTOR BRUSH HOLDER ASSEMBLY


    1. A015B1I

      Remove the brush holder in the direction of the arrow shown in the illustration.

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    REMOVE WINCH MOTOR YOKE SUB-ASSEMBLY


    1. A0155RU

      Remove the yoke in the direction of the arrow shown in the illustration.

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    REMOVE WINCH MOTOR ARMATURE SUB-ASSEMBLY


    1. A015A7J

      Remove the armature in the direction of the arrow shown in the illustration.

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    REMOVE NO. 1 WINCH MOTOR ARMATURE BEARING


    1. A0159WEE01

      Using SST, remove the bearing.

      09286-46011
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    REMOVE NO. 2 WINCH MOTOR ARMATURE BEARING


    1. A015AU7E01

      Using SST, remove the bearing.

      09628-62011
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    REMOVE WINCH MOTOR BRUSH SPRING


    1. A0158W9E01

      Insert a screwdriver, labeled A, as shown in the illustration and pry the spring forward, then move the spring in the direction of the arrow shown in the illustration with a screwdriver, labeled B, to remove it from the holder.