SIDE STEP (w/ Foot light) DISASSEMBLY

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.


  1. REMOVE NO. 1 SIDE STEP BRACKET LH

    A015BTG

    1. Remove the 2 bolts and No. 1 side step bracket LH.

  2. REMOVE NO. 2 SIDE STEP BRACKET LH

    A015D9I

    1. Detach the clamp.

    2. Remove the 2 bolts and No. 2 side step bracket LH.

  3. REMOVE NO. 3 SIDE STEP BRACKET LH

    A015C0Z

    1. Remove the 2 bolts and No. 3 side step bracket LH.

  4. REMOVE REAR STEP FLOOR WIRE LH

    A015995

    1. Disconnect the connector.

    2. Detach the 4 clamps and remove the rear step floor wire LH.

  5. REMOVE STEP LIGHT ASSEMBLY

    A015BN9

    1. Remove the screw and step light assembly.

  6. REMOVE STEP PLATE LH


    1. Detach the 16 clips and remove the step plate LH.

      Tech Tips

      Detach the clips from the backside of the step plate LH.

      A015AF2

  7. REMOVE STEP PANEL LH


    1. Remove the 3 bolts and step panel.

      A015BDF

  8. REMOVE NO. 2 STEP PLATE STAY

    A01591FE01

    1. Put a 4 mm (0.157 in.) drill bit into a drill.

    2. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill, as shown in the illustration.

      Tech Tips

      Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivet, drill off the flanges of the rivet, and remove the No. 2 step plate stay.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Do not pry the rivet with the drill, because this may cause damage to the installation holes of the rivet or the drill bit.

      CAUTION:

      Be careful of the drilled rivet as it may become hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.

  9. REMOVE STEP COVER REINFORCEMENT LH

    A015AXGE01

    1. Put a 4 mm (0.157 in.) drill bit into a drill.

    2. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill, as shown in the illustration.

      Tech Tips

      Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the 2 rivets, drill off the flanges of the 2 rivets, and remove the step cover reinforcement LH.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Do not pry the rivet with the drill, because this may cause damage to the installation holes of the rivet or the drill bit.

      CAUTION:

      Be careful of the drilled rivet as it may become hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.

  10. REMOVE REAR SIDE DOOR STEP PLATE COVER LH


    1. Detach the 19 claws and remove the rear side door step plate cover LH.

      A015E7I