INSTRUMENT PANEL SAFETY PAD INSTALLATION

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.


  1. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for LHD)


    1. Install the instrument panel safety pad with the 8 bolts and 2 nuts.

    2. Install the 2 passenger airbag bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      A015E02

    3. Connect the wire harness with the bolt.

    4. Connect the connectors and attach the clamps.

      A015ATO

    5. Connect the connectors.

      A015CAGE01

  2. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for RHD)


    1. Install the instrument panel safety pad with the 8 bolts and 2 nuts.

    2. Connect the connectors.

    3. Install the 2 passenger airbag bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      A015CCS

    4. Connect the wire harness with the bolt.

    5. Connect the connectors and attach the clamps.

      A015DTZ

    6. Connect the connectors.

      A0157ITE01

  3. INSTALL REAR NO. 4 AIR DUCT (w/ Rear Air Duct)

    A01595S

    1. Attach the clip to install the rear No. 4 air duct.

  4. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct)

    A015C99

    1. Attach the clip to install the rear No. 2 air duct.

  5. INSTALL AIR CONDITIONING CONTROL ASSEMBLY


    1. Connect the connectors.

    2. A0158E2

      Insert the radio receiver and attach the 5 claws on its backside.

      Note

      When inserting the radio receiver, do not press the knobs on it.

  6. INSTALL MULTI-MEDIA MODULE RECEIVER ASSEMBLY WITH BRACKET (w/ Multi-display)


    1. Connect the connectors.

    2. A015A3V

      Insert the multi-media module receiver assembly to attach the 5 claws on its backside.

      Note

      When inserting the multi-media module receiver assembly, do not press the knobs on it.

    3. A015D93E01

      Install the multi-media module receiver assembly with the 2 screws and 2 bolts.

      Torque:
      Bolt A
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  7. INSTALL RADIO TUNER OPENING COVER WITH BRACKET (w/o Radio Receiver)

    A015AZG

    1. Install the radio tuner opening cover with the 2 bolts and 2 screws.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  8. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/ Cassette Tape Player)


    1. Connect the connectors.

    2. A0158M9

      Install the radio receiver with the 2 screws and 2 bolts.

      Torque:
      Bolt
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  9. INSTALL NO. 1 CENTER INSTRUMENT CLUSTER FINISH PANEL

    A015D19

    1. Connect the connector.

    2. Attach the 10 claws to install the No. 1 center instrument cluster finish panel.

  10. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Multi-display)


    1. Connect the connectors.

    2. A01598A

      Insert the radio receiver to attach the 10 claws on its backside.

      Note

      When inserting the radio receiver, do not press the knobs on it.

    3. A0159JG

      Install the radio receiver with the 2 screws and 2 bolts.

      Torque:
      Bolt
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  11. INSTALL MULTI-DISPLAY ASSEMBLY WITH BRACKET (w/ Multi-display)


    1. Connect the connectors.

    2. A0155G5

      Insert the multi-display assembly and attach the 2 clips and 6 claws on its backside.

      Note

      When inserting the multi-display assembly, do not press the knobs on it.

    3. A015CPEE01

      Install the multi-display assembly with the 2 screws and 2 bolts.

      Torque:
      Bolt A
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  12. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY

    A0157V5

    1. Connect the connector.

    2. Attach the 6 claws to install the No. 4 instrument panel register.

  13. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY

    A0155N4

    1. Connect the connector.

    2. Attach the 6 claws to install the No. 3 instrument panel register.

  14. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (RH Side)


    1. A0156KZ

      for 9 Speakers Models:


      1. Connect the connector.

      2. Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.

      3. Install the speaker with the 2 bolts.

        Note


        • Do not touch the cone part of the speaker.

        • When installing the speaker to the instrument panel be careful that the wires do not get caught between the parts.

    2. except 9 Speakers Models:

      A015CTNE01

      1. Connect the connector.

      2. Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.

      3. Install the speaker with the 2 bolts.

        Note


        • Do not touch the cone part of the speaker.

        • When installing the speaker to the instrument panel be careful that the wires do not get caught between the parts.

  15. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

    A0156E3

    1. Attach the 4 claws to install the panel.

  16. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (LH Side)


    1. A0156KZ

      for 9 Speakers Models:


      1. Connect the connector.

      2. Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.

      3. Install the speaker with the 2 bolts.

        Note


        • Do not touch the cone part of the speaker.

        • When installing the speaker to the instrument panel be careful that the wires do not get caught between the parts.

    2. except 9 Speakers Models:

      A015CTNE01

      1. Connect the connector.

      2. Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.

      3. Install the speaker with the 2 bolts.

        Note


        • Do not touch the cone part of the speaker.

        • When installing the speaker to the instrument panel be careful that the wires do not get caught between the parts.

  17. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

    A0156E3

    1. Attach the 4 claws to install the panel.

  18. INSTALL FRONT NO. 4 SPEAKER ASSEMBLY


    1. Connect the speaker connector.

    2. Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.

    3. A0157JN

      Install the speaker with the 2 bolts.

      Note


      • Do not touch the cone part of the speaker.

      • When installing the speaker to the instrument panel be careful that the wires do not get caught between the parts.

  19. INSTALL NO. 1 SPEAKER OPENING COVER ASSEMBLY

    A015A0J

    1. Attach the 8 claws to install the opening cover.

  20. INSTALL FRONT PILLAR GARNISH RH (w/ Sliding Roof)

    Tech Tips

    Use the same procedures described for the LH side.

  21. INSTALL FRONT PILLAR GARNISH RH (w/o Sliding Roof)

    Tech Tips

    Use the same procedures described for the LH side.

  22. INSTALL FRONT PILLAR GARNISH LH (w/ Sliding Roof)

    A015DZB

    1. for 9, 14 Speakers:

      Connect the speaker connector.

    2. Attach the clip and 3 guides to install the front pillar garnish.

  23. INSTALL FRONT PILLAR GARNISH LH (w/o Sliding Roof)

    A015DZB

    1. for 9, 14 Speakers:

      Connect the speaker connector.

    2. Attach the clip and 3 guides to install the front pillar garnish.

  24. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/ Sliding Roof)

    A0156G7

    Tech Tips

    Use the same procedure to install the front assist grip on the other side.


    1. Attach the 2 claws to install the front assist grip.

    2. Install the 2 bolts.

    3. A0157N5

      Attach the 4 claws to install the 2 assist grip plugs.

  25. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/o Sliding Roof)

    A0156G7

    Tech Tips

    Use the same procedure to install the front assist grip on the other side.


    1. Attach the 2 claws to install the front assist grip.

    2. Install the 2 bolts.

    3. A0157N5

      Attach the 4 claws to install the 2 assist grip plugs.

  26. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY

    A015BFI

    1. Attach the 4 claws to install the No. 2 instrument panel register.

  27. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL

    A015825

    1. Connect the connector.

    2. Attach the 3 claws to install the lower No. 2 instrument panel finish panel.

    3. Install the 4 bolts.

  28. INSTALL INSTRUMENT PANEL BOX DOOR KNOB

    A015D45

    1. Attach the 2 claws to install the instrument panel box door knob.

  29. INSTALL NO. 3 INSTRUMENT CLUSTER FINISH PANEL GARNISH

    A015BUR

    1. Attach the 6 claws to install the No. 3 instrument cluster finish panel garnish.

  30. INSTALL LOWER INSTRUMENT PANEL (w/o Passenger Side Knee Airbag)

    A015CSS

    1. Attach the 4 claws to install the lower instrument panel.

    2. Install the 2 bolts.

  31. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY (w/ Passenger Side Knee Airbag)


    1. A015670E01

      Connect the connector.

      Note

      When handling the airbag connector, take care not to damage the airbag wire harness.

    2. Attach the 4 claws to install the front passenger side knee airbag.

    3. Install the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  32. INSTALL COWL SIDE TRIM BOARD RH

    A015D0K

    1. Attach the 2 clips to install the cowl side trim board.

    2. Install the cap nut.

  33. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)

    A015C2F

    1. Attach the 4 claws to install the No. 2 instrument panel under cover.

  34. INSTALL FRONT DOOR SCUFF PLATE RH (w/ Sliding Roof)

    Tech Tips

    Use the same procedures described for the LH side.

  35. INSTALL FRONT DOOR SCUFF PLATE RH (w/o Sliding Roof)

    Tech Tips

    Use the same procedures described for the LH side.

  36. INSTALL INSTRUMENT SIDE PANEL RH (w/ Airbag Cut Off Switch)

    A01569W

    1. Connect the connector.

    2. Attach the 6 claws to install the instrument side panel.

  37. INSTALL INSTRUMENT SIDE PANEL RH (w/o Airbag Cut Off Switch)

    A015ASI

    1. Attach the 6 claws to install the instrument side panel.

  38. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY

    A015E7D

    1. Attach the 4 claws to install the No. 1 instrument panel register.

  39. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)

    A0158Q7

    1. Attach the 2 claws and connect the DLC3.

    2. Install the lower instrument panel with the 5 bolts.

  40. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)


    1. A01556EE01

      Connect the connector.

      Note

      When handling the airbag connector, take care not to damage the airbag wire harness.

    2. Install the driver side knee airbag with the 5 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  41. INSTALL NO. 1 SWITCH HOLE BASE

    A015DE6

    1. Connect the connectors.

    2. Attach the 4 claws to install the No. 1 switch hole base.

  42. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL


    1. Connect the connectors.

    2. A0158MF

      for Automatic Air Conditioning System:


      1. Attach the 2 claws to install the room temperature sensor.

    3. A0156SA

      Attach the 2 claws to connect the 2 control cables.

    4. w/ Driver Side Knee Airbag:


      1. Attach the 16 claws to install the lower No. 1 instrument panel finish panel.

      2. Install the 2 bolts.

        A015CUJ

    5. w/o Driver Side Knee Airbag:


      1. Attach the 9 claws to install the lower No. 1 instrument panel finish panel.

      2. Install the 2 bolts.

        A015A9A
    6. A015ATT

      Attach the 2 claws to close the hole cover.

  43. INSTALL COWL SIDE TRIM BOARD LH

    A0156SP

    1. Attach the 2 clips to install the cowl side trim board.

    2. Install the cap nut.

  44. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)

    A015B20

    1. Connect the connectors.

    2. Attach the 3 claws to install the No. 1 instrument panel under cover.

    3. Install the 2 screws.

  45. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Sliding Roof)

    A0157IK

    1. Attach the 7 claws and 4 clips to install the scuff plate.

  46. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Sliding Roof)

    A0157IK

    1. Attach the 7 claws and 4 clips to install the scuff plate.

  47. INSTALL COMBINATION METER ASSEMBLY (w/o Multi-information Display)

    A0158LZ

    1. Connect the connectors.

    2. Install the combination meter with the 4 screws.

  48. INSTALL COMBINATION METER ASSEMBLY (w/ Multi-information Display)

    A015C57

    1. Connect the connectors.

    2. Install the combination meter with the 4 screws.

  49. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Multi-information Display)

    A0158HM

    1. Attach the 9 claws to install the instrument cluster finish panel.

  50. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ Multi-information Display)

    A015DOK

    1. Connect the connector.

    2. Attach the 9 claws to install the instrument cluster finish panel.

  51. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH


    1. Attach the 2 claws to install the No. 2 instrument cluster finish panel garnish.

      A0156L8E01
      Text in Illustration
      *A w/ Entry and Start System *B w/o Entry and Start System

  52. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

    A01555F

    1. Attach the 3 claws to install the No. 1 instrument cluster finish panel garnish.

  53. INSTALL INSTRUMENT SIDE PANEL LH

    A0155HU

    1. Attach the 6 claws to install the instrument side panel.

  54. INSTALL LOWER CONSOLE BOX (w/o Console Box Lid)

    Click here

  55. INSTALL COOLING BOX ASSEMBLY (w/ Cool Box)

    Click here

  56. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box)

    Click here

  57. INSTALL FRONT SEAT ASSEMBLY RH (for Bench Seat Type)

    Click here

  58. INSTALL FRONT SEAT ASSEMBLY RH (for Manual Seat)

    Click here

  59. INSTALL FRONT SEAT ASSEMBLY RH (for Power Seat)

    Click here

  60. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)

    Click here

  61. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)

    Click here

  62. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (for Manual Tilt and Manual Telescopic Steering Column)


    1. A015DA4E01

      Using pliers, grip the claws of the clamp and install the combination switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.

    2. Connect the connectors to the combination switch with spiral cable.

  63. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (for Power Tilt and Power Telescopic Steering Column)


    1. A0157OTE01

      Using pliers, grip the claws of the clamp and install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.

    2. A01592M

      Connect the 5 connectors to the turn signal switch with spiral cable.

  64. INSTALL TILT AND TELESCOPIC SWITCH (for Power Tilt and Power Telescopic Steering Column)


    1. A0157YI

      Attach the claw to install the switch.

    2. Connect the switch connector.

  65. INSTALL UPPER STEERING COLUMN COVER (for Manual Tilt and Manual Telescopic Steering Column)


    1. A015A4N

      Attach the claw to install the upper steering column cover.

    2. Attach the 4 clips to install the upper steering column cover onto the instrument cluster finish panel.

  66. INSTALL UPPER STEERING COLUMN COVER (for Power Tilt and Power Telescopic Steering Column)


    1. A0157F6

      Attach the claw to install the upper steering column cover.

    2. Attach the 4 clips to install the upper steering column cover onto the instrument cluster finish panel.

  67. INSTALL LOWER STEERING COLUMN COVER (for Manual Tilt and Manual Telescopic Steering Column)


    1. A0158ZO

      Attach the 2 claws to install the lower steering column cover.

      Note

      Do not damage the tilt and telescopic switch.

    2. Install the 3 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  68. INSTALL LOWER STEERING COLUMN COVER (for Power Tilt and Power Telescopic Steering Column)


    1. A0157LW

      Attach the 2 claws to install the lower steering column cover.

      Note

      Do not damage the tilt and telescopic switch.

    2. Install the 3 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  69. INSTALL STEERING WHEEL ASSEMBLY


    1. A01571ZE02
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

    2. Install the steering wheel assembly set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  70. INSTALL STEERING PAD


    1. A0155SD

      Support the steering pad with one hand.

    2. Connect the 2 connectors to the steering pad.

      Note

      When handling the airbag connector, take care not to damage the airbag wire harness.

    3. Connect the horn connector.

    4. Confirm that the circumference groove of the "TORX" screw fits in the screw case, and place the steering pad onto the steering wheel.

    5. Using a T30 "TORX" socket wrench, tighten the 2 screws.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

  71. INSTALL LOWER NO. 2 STEERING WHEEL COVER


    1. A0159MPE01

      Attach the 2 claws to install the cover.

  72. INSTALL LOWER NO. 3 STEERING WHEEL COVER


    1. A015BV6

      Attach the 2 claws to install the cover.

  73. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note


    • for Power Tilt and Power Telescopic Steering Column:

      Reset the Autoaway/Return function setting to the previous condition by changing the customize parameter Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  74. CHARGE REFRIGERANT (w/ Cool Box)

    SST
    09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070 )

    1. Perform vacuum purging using a vacuum pump.

    2. Charge refrigerant HFC-134a (R134a).

      Standard:
      Condenser Core Thickness Air Conditioning Type Cool Box Refrigerant Charging Amount
      22 mm (0.866 in.) w/o Rear Cooler w/ Cool Box 870 +/-30 g (30.7 +/-1.1 oz.)
      w/o Cool Box 870 +/-30 g (30.7 +/-1.1 oz.)
      w/ Rear Cooler w/ Cool Box 1010 +/-30 g (35.6 +/-1.1 oz.)
      w/o Cool Box 960 +/-30 g (33.9 +/-1.1 oz.)
      16 mm (0.630 in.) w/o Rear Cooler w/ Cool Box 770 +/-30 g (27.2 +/-1.1 oz.)
      w/o Cool Box 770 +/-30 g (27.2 +/-1.1 oz.)
      w/ Rear Cooler w/ Cool Box 970 +/-30 g (34.2 +/-1.1 oz.)
      w/o Cool Box 920 +/-30 g (32.5 +/-1.1 oz.)
      A015D7VE19

      Note


      • Do not operate the cooler compressor before charging refrigerant as the cooler compressor will not work properly without any refrigerant, and will overheat.

      • Approximately 200 g (7.05 oz.) of refrigerant may need to be charged after bubbles disappear. The refrigerant amount should be checked by measuring its quantity, and not with the sight glass.

  75. WARM UP ENGINE (w/ Cool Box)


    1. Warm up the engine at less than 1850 rpm for 2 minutes or more after charging the refrigerant.

      Note

      Be sure to warm up the compressor when turning the A/C switch is on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.

  76. CHECK FOR REFRIGERANT GAS LEAK (w/ Cool Box)


    1. After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.

    2. Perform the operation under these conditions:


      • Stop the engine.

      • Secure good ventilation (the halogen leak detector may react to volatile gases other than refrigerant, such as evaporated gasoline or exhaust gas).

      • Repeat the test 2 or 3 times.

      • Make sure that some refrigerant remains in the refrigeration system. When compressor is off: approximately 392 to 588 kPa (4.0 to 6.0 kgf/cm2, 57 to 85 psi).

    3. A015C1XE21

      Using a halogen leak detector, check the refrigerant line for leakage.

    4. If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the halogen leak detector sensor into the unit and perform the test.

    5. Disconnect the connector and wait for approximately 20 minutes. Bring the halogen leak detector close to the pressure switch and perform the test.

  77. CHECK SRS WARNING LIGHT

    Click here