GENERATOR INSTALLATION


  1. INSTALL GENERATOR ASSEMBLY


    1. Install the stud bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the generator with the 3 bolts and nut.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Connect the harness bracket to the generator with the bolt.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

    4. Connect the generator wire with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    5. Close the terminal cap.

    6. Connect the generator connector.

  2. CONNECT OIL COOLER PIPE ASSEMBLY


    1. Connect the oil cooler pipe with the 2 bolts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  3. CONNECT VANE PUMP ASSEMBLY

    A0159L1E04

    Tech Tips

    Before performing the following procedures, move the spacer until the vane pump can be installed.

    Text in Illustration
    *1 Spacer

    1. Connect the vane pump to the timing chain cover with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL AIR CLEANER ASSEMBLY


    1. Install the air cleaner with the 3 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  5. INSTALL AIR CLEANER HOSE ASSEMBLY


    1. A015CFTE01
      Text in Illustration
      *1 Groove
      *2 Protrusion

      Install the air cleaner hose so that the protrusion of the air cleaner cap aligns with the groove of the hose as shown in the illustration.

    2. Tighten the 2 clamps.

      Torque:
      2.5 N*m  { 25 kgf*cm, 22 in.*lbf }

    3. Connect the vacuum hose.

    4. Connect the No. 2 ventilation hose.

  6. INSTALL FRONT FENDER APRON SEAL FRONT RH


    1. Install the fender apron seal with the 3 clips.

  7. INSTALL FAN AND GENERATOR V BELT


    1. A015BDAE05
      Text in Illustration
      *1 Vane Pump
      *2 Water Pump
      *3 No. 1 Idler
      *4 Fan
      *5 Generator
      *6 Belt Tensioner
      *7 Crankshaft
      *8 Cooler Compressor

      Set the V belt onto every part.

    2. While turning the belt tensioner counterclockwise, remove the bar.

      Note

      Make sure that the V belt is properly set to each pulley.

    3. A0156XEE14
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      After installing the belt, check that it fits properly in the ribbed grooves.

      Tech Tips

      Make sure to check by hand that the belt has not slipped out of the grooves on the bottom of the pulley.

  8. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Install the No. 1 engine under cover with the 10 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  9. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. Push in the clip to install the front fender splash shield sub-assembly LH.

    2. Install the 3 bolts and screw.

  10. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. Push in the clip to install the front fender splash shield sub-assembly RH.

    2. Install the 3 bolts and 2 screws.

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  12. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A0157E7E02
      Text in Illustration
      *1 Bracket
      *2 Hook
      *3 Pin
      *4 Grommet

      Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.