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GENERATOR INSPECTION

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  1. Click here

    INSPECT GENERATOR ROTOR ASSEMBLY


    1. Check the resistance.


      1. A015AX0E02

        Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        Slip ring - Slip ring 20°C (68°F) 1.5 to 1.9 Ω
        Table 1. Text in Illustration
        *1 Slip Ring

        If the result is not as specified, replace the generator rotor assembly.

      2. A01591CE01

        Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        Slip ring - Rotor core Always 10 kΩ or higher
        Table 2. Text in Illustration
        *1 Slip Ring
        *2 Rotor Core

        If the result is not as specified, replace the generator rotor assembly.

    2. A01568FE03

      Using a vernier caliper, measure the slip ring diameter.

      Standard diameter
      14.2 to 14.8 mm (0.559 to 0.583 in.)
      Minimum diameter
      14.0 mm (0.551 in.)
      Table 3. Text in Illustration
      *1 Diameter

      If the diameter is less than the minimum, replace the generator rotor assembly.

    3. A015C1Q

      Check that the generator rotor bearing is not rough or worn.

      If necessary, replace the generator rotor assembly.

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    INSPECT GENERATOR BRUSH HOLDER ASSEMBLY


    1. A0159VYE06

      Using a vernier caliper, measure the brush length.

      Standard exposed length
      9.5 to 11.5 mm (0.374 to 0.453 in.)
      Minimum exposed length
      4.5 mm (0.177 in.)
      Table 4. Text in Illustration
      *1 Length

      If the brush length is less than the minimum, replace the generator brush holder assembly.