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GENERATOR (for 130 A, 150 A Type) REMOVAL

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  1. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A0158H7E01

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

      Table 1. Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket
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    PRECAUTION

    Note:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

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    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

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    REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  5. Click here

    REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  6. Click here

    REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A0157XJ

      Remove the 10 bolts and No. 1 engine under cover sub-assembly.

  7. Click here

    REMOVE FAN AND GENERATOR V BELT


    1. A015D9JE04

      While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar with a diameter of 5 mm (0.197 in.) into the service hole to fix the belt tensioner in place.

      Table 2. Text in Illustration
      *1 Bar
      *2 Service Hole
      *a Turn
      Tip:

      The pulley bolt for the belt tensioner has a left-hand thread.

    2. Remove the fan and generator V belt.

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    REMOVE FRONT FENDER APRON TRIM PACKING A


    1. A015AN4

      Remove the 3 clips and front fender apron trim packing A.

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    REMOVE AIR CLEANER CAP AND HOSE


    1. A0156RY

      Disconnect the No. 2 PCV hose and No. 1 air hose.

    2. Disconnect the mass air flow meter connector and detach the clamp.

    3. Detach the 4 clamps.

    4. Loosen the hose clamp and remove the air cleaner cap and hose.

  10. Click here

    DISCONNECT VANE PUMP ASSEMBLY


    1. Remove the 2 bolts and disconnect the vane pump.

  11. Click here

    DISCONNECT OIL COOLER TUBE


    1. A0157D6

      Remove the 2 bolts and disconnect the oil cooler tube.

  12. Click here

    REMOVE GENERATOR ASSEMBLY


    1. A0156SB

      Disconnect the generator connector.

    2. Open the terminal cap.

    3. Remove the nut and disconnect the generator wire.

    4. Remove the bolt and disconnect the wire harness bracket from the generator.

    5. A015CP0

      Remove the 3 bolts, nut and generator.

    6. Remove the stud bolt.