GENERATOR (for 130 A Type) DISASSEMBLY


  1. REMOVE GENERATOR PULLEY CAP


    1. A0159OS

      Using a screwdriver, remove the generator pulley cap.

  2. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Mount the generator in a vise between aluminum plates.

    2. A015BM2E01
      Text in Illustration
      *1 Rotor Shaft

      Install SST (A) and SST (B) to the generator pulley with clutch as shown in the illustration.

      SST
      09820-63021

      Note

      Securely attach SST to the generator pulley with clutch and rotor shaft.

    3. A0155JME01
      Text in Illustration
      *a Hold
      A015DIT Turn

      Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator pulley with clutch.

      Note

      Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    4. Remove SST from the generator.

    5. Remove the generator pulley with clutch from the rotor shaft.

  3. REMOVE GENERATOR REAR END COVER


    1. A0158CH

      Remove the nut and cord clip.

    2. A015D7L

      Remove the 3 nuts and generator rear end cover.

  4. REMOVE TERMINAL INSULATOR


    1. A015D51

      Remove the terminal insulator from the generator coil.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A015BQO

      Remove the 2 screws and brush holder from the generator coil.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. A0156BZ

      Remove the 4 bolts.

    2. A0155GXE01
      Text in Illustration
      *a Hold
      A015DIT Turn

      Using SST, remove the generator coil.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A015BAQE01

      Remove the generator washer.

    2. A0157WD

      Remove the generator rotor.

  8. INSPECT GENERATOR DRIVE END FRAME BEARING


    1. A015B76

      Check that the drive end frame bearing is not rough or worn.

      If necessary, replace the generator drive end frame bearing.

  9. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A0157C0

      Remove the 4 screws and retainer plate from the generator drive end frame.

    2. A015CDXE01

      Using SST and a hammer, tap out the drive end frame bearing from the generator drive end frame.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )