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STEERING ACTUATOR INSTALLATION

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  1. Click here

    HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY

    Note:

    • Be careful that the No. 2 seal lip or boot does not turn outward while carrying or installing the steering actuator assembly. If installing a new steering actuator assembly, make sure that the spiral center lock pin is securely inserted.

    • A0157MWE01

      Do not use the steering actuator assembly if it has been dropped.

  2. Click here

    INSTALL STEERING ACTUATOR ASSEMBLY


    1. Make sure that the power steering link assembly is centered.

    2. A0156V3E01

      Install the steering actuator assembly.


      1. If installing a new steering actuator assembly:

        Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.

        Note:

        Do not pull out the center lock pin.

      2. A01569TE01

        If reinstalling the removed steering actuator assembly:


        1. Slowly turn the spiral case clockwise until it locks.

        2. Turn the spiral case two turns counterclockwise from the lock position.

        3. Align the slit of the sliding yoke with the alignment mark (▲).

        4. Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.

    3. A0158GNE01

      Align the matchmarks on the No. 2 steering intermediate shaft and steering actuator.

      Note:

      • Do not fold back the boot part of the steering hole cover or turn it excessively. If it is turned excessively, return it to its original position.

      • Do not turn the actuator body and the spiral case.

      Tip:

      Install the steering actuator from the inside of the vehicle.

    4. Install the bolt.

      35 N*m 360 kgf*cm 26 ft.*lbf
    5. A015A1X

      Using needle nose pliers, lock the clamp to the steering column hole cover to install it.

      Note:

      Be careful when performing the operation as the clamp may not lock if the claws of the clamp are deformed.

    6. A015ARU

      Move the lock in the direction of the arrow and connect the steering actuator connector.

      Tip:

      When a new actuator is installed, remove the center lock pin.

    7. Connect the connector.

  3. Click here

    INSTALL STEERING COLUMN ASSEMBLY


    1. Align the matchmarks on the steering actuator and steering column.

    2. Install the bolt.

      35 N*m 360 kgf*cm 26 ft.*lbf
    3. A015CNT

      Install the steering column with the 4 nuts.

      26 N*m 265 kgf*cm 19 ft.*lbf
  4. Click here

    INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY


    1. Attach the 2 claws to install the duct.

    2. Install the clip.

  5. Click here

    CONNECT WIRE HARNESS PROTECTOR AND WIRE HARNESS


    1. Attach the 3 claws to connect the wire harness protector and wire harness.

  6. Click here

    INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)


    1. A01556EE01

      Connect the connector.

      Note:

      When handling the airbag connector, take care not to damage the airbag wire harness.

    2. Install the driver side knee airbag with the 5 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
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    INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)


    1. Attach the 2 claws and connect the DLC3.

    2. Install the lower instrument panel with the 5 bolts.

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    INSTALL NO. 1 SWITCH HOLE BASE


    1. Connect the connectors.

    2. Attach the 4 claws to install the No. 1 switch hole base.

  9. Click here

    INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL


    1. Connect the connectors.

    2. A0158MF

      for Automatic Air Conditioning System:


      1. Attach the 2 claws to install the room temperature sensor.

    3. A0156SA

      Attach the 2 claws to connect the 2 control cables.

    4. w/ Driver Side Knee Airbag:


      1. Attach the 16 claws to install the lower No. 1 instrument panel finish panel.

      2. A015CUJ

        Install the 2 bolts.

    5. w/o Driver Side Knee Airbag:


      1. Attach the 9 claws to install the lower No. 1 instrument panel finish panel.

      2. A015A9A

        Install the 2 bolts.

    6. A015ATT

      Attach the 2 claws to close the hole cover.

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    INSTALL COWL SIDE TRIM BOARD LH


    1. Attach the 2 clips to install the cowl side trim board.

    2. Install the cap nut.

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    INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)


    1. Connect the connectors.

    2. Attach the 3 claws to install the No. 1 instrument panel under cover.

    3. Install the 2 screws.

  12. Click here

    INSTALL FRONT DOOR SCUFF PLATE LH


    1. Attach the 7 claws and 4 clips to install the scuff plate.

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    INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Multi-information Display)


    1. Attach the 9 claws to install the instrument cluster finish panel.

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    INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ Multi-information Display)


    1. Connect the connector.

    2. Attach the 9 claws to install the instrument cluster finish panel.

  15. Click here

    INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH


    1. A0156L8E01

      Attach the 2 claws to install the No. 2 instrument cluster finish panel garnish.

      Table 1. Text in Illustration
      *A w/ Entry and Start System *B w/o Entry and Start System
  16. Click here

    INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH


    1. Attach the 3 claws to install the No. 1 instrument cluster finish panel garnish.

  17. Click here

    INSTALL INSTRUMENT SIDE PANEL LH


    1. Attach the 6 claws to install the instrument side panel.

  18. Click here

    INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH


    1. Connect the connectors and attach the 2 clamps.

    2. Attach the 8 claws to install the lower instrument panel pad sub-assembly.

    3. Install the clip and screw.

  19. Click here

    INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION


    1. Attach the 7 claws to install the No. 2 instrument panel finish panel cushion.

  20. Click here

    INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY


    1. Using pliers, grip the claws of the clamp and install the combination signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.

    2. A01592M

      Connect the 5 connectors to the combination switch with spiral cable.

  21. Click here

    INSTALL TILT AND TELESCOPIC SWITCH


    1. Attach the claw to install the switch.

    2. Connect the switch connector.

  22. Click here

    INSTALL UPPER STEERING COLUMN COVER


    1. Attach the claw to install the upper steering column cover.

    2. Attach the 4 clips to the instrument cluster finish panel.

  23. Click here

    INSTALL LOWER STEERING COLUMN COVER


    1. Attach the 2 claws to install the lower steering column cover.

      Note:

      Do not damage the tilt and telescopic switch.

    2. Install the 3 screws.

      1.5 N*m 15 kgf*cm 13 in.*lbf
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    INSTALL STEERING WHEEL ASSEMBLY


    1. A01571ZE02

      Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

      Table 2. Text in Illustration
      *a Matchmark

    2. Install the steering wheel assembly set nut.

      50 N*m 510 kgf*cm 37 ft.*lbf
  25. Click here

    INSTALL STEERING PAD


    1. A0155SD

      Support the steering pad with one hand.

    2. Connect the 2 connectors to the steering pad.

      Note:

      When handling the airbag connector, take care not to damage the airbag wire harness.

    3. Connect the horn connector.

    4. Confirm that the circumference groove of the "TORX" screw fits in the screw case, and place the steering pad onto the steering wheel.

    5. Using a T30 "TORX" socket wrench, tighten the 2 screws.

      8.8 N*m 90 kgf*cm 78 in.*lbf
  26. Click here

    INSTALL LOWER NO. 2 STEERING WHEEL COVER


    1. A0159MPE01

      Attach the 2 claws to install the cover.

  27. Click here

    INSTALL LOWER NO. 3 STEERING WHEEL COVER


    1. A015BV6

      Attach the 2 claws to install the cover.

  28. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    • Reset the AUTO TILT AWAY function setting to the previous condition by changing the customize parameter (Click here).

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  29. Click here

    INSPECT SRS WARNING LIGHT


    1. Inspect the SRS warning light (Click here).

  30. Click here

    PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION


    1. Perform variable gear ratio steering system calibration (Click here).