VANE PUMP (for 1VD-FTV with DPF) REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 7 clips and upper radiator support seal.

  4. REMOVE FRONT FENDER APRON TRIM PACKING A


    1. A015AN4

      Remove the 3 clips and front fender apron seal front RH.

  5. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A015BEI

      Remove the 2 nuts and No. 1 engine cover.

  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A0159QI

      Loosen the hose clamp.

    2. Disconnect the mass air flow meter connector and using a clip remover, detach the wire harness clamp from the air cleaner cap.

    3. Detach the 4 clamps and remove the air cleaner cap.

  7. REMOVE NO. 1 AIR CLEANER HOSE


    1. A015DGT

      Loosen the hose clamp and remove the No. 1 air cleaner hose.

  8. REMOVE INTAKE AIR CONNECTOR


    1. A015852E04
      Text in Illustration
      *A w/ Viscous Heater

      w/ Viscous Heater:

      Disconnect the 2 connectors from the viscous with magnet clutch heater and water temperature sensor.

    2. w/o Viscous Heater:

      Disconnect the connector from the water temperature sensor.

    3. Using a clip remover, detach the 3 wire harness clamps.

    4. A015DJJ

      Loosen the 2 hose clamps and remove the 2 bolts and intake air connector.

  9. REMOVE RADIATOR RESERVOIR ASSEMBLY


    1. A015BUM

      Disconnect the 2 hoses.

    2. Remove the 3 bolts and radiator reservoir.

  10. REMOVE V-RIBBED BELT (w/ Viscous Heater)


    1. A0155TJ

      Loosen the lock nut and turn the bolt counterclockwise.

    2. Remove the V-ribbed belt.

  11. REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)


    1. A015A7A

      Remove the bolt, cover, No. 1 idler pulley and collar.

  12. REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)


    1. A015C7J

      Remove the nut and No. 3 idler pulley.

  13. REMOVE V-RIBBED BELT


    1. A015CL0

      Using a wrench to the V-ribbed belt tensioner bracket, turn the wrench clockwise and remove the V-ribbed belt.

  14. DRAIN POWER STEERING FLUID

  15. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE


    1. A015CAZ

      Slide the clip and disconnect the No. 1 oil reservoir to pump hose from the vane pump.

  16. DISCONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR


    1. A015A9T

      Disconnect the 2 connectors.

  17. REMOVE PRESSURE FEED TUBE ASSEMBLY


    1. A01574T

      Remove the union bolt, union and disconnect the pressure feed tube.

    2. Remove the gasket.

  18. REMOVE VANE PUMP ASSEMBLY


    1. A0155DP

      Remove the 2 nuts and vane pump.

    2. Remove the O-ring from the vane pump.