VANE PUMP (for 3UR-FE) INSTALLATION


  1. INSTALL VANE PUMP ASSEMBLY


    1. Install the vane pump with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  2. CONNECT SUCTION HOSE


    1. Connect the suction hose to the vane pump assembly with the clip.

  3. CONNECT PRESSURE FEED TUBE


    1. Install a new gasket to the pressure feed tube.

    2. Connect the pressure feed tube with the union bolt.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  4. CONNECT POWER STEERING OIL PRESSURE SENSOR CONNECTOR


    1. Connect the connector.

    2. Attach the wire harness clamp.

  5. INSTALL FAN AND GENERATOR V BELT


    1. A015BDAE05
      Text in Illustration
      *1 Vane Pump
      *2 Water Pump
      *3 No. 1 Idler
      *4 Fan
      *5 Generator
      *6 Belt Tensioner
      *7 Crankshaft
      *8 Cooler Compressor

      Set the V belt onto every part.

    2. While turning the belt tensioner counterclockwise, remove the bar.

      Note

      Make sure that the V belt is properly set to each pulley.

    3. A0156XEE14
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      After installing the belt, check that it fits properly in the ribbed grooves.

      Tech Tips

      Make sure to check by hand that the belt has not slipped out of the grooves on the bottom of the pulley.

  6. INSTALL AIR CLEANER ASSEMBLY


    1. Install the air cleaner with the 3 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  7. INSTALL AIR CLEANER HOSE ASSEMBLY


    1. A015CFTE01
      Text in Illustration
      *1 Groove
      *2 Protrusion

      Install the air cleaner hose so that the protrusion of the air cleaner cap aligns with the groove of the hose as shown in the illustration.

    2. Tighten the 2 clamps.

      Torque:
      2.5 N*m  { 25 kgf*cm, 22 in.*lbf }

    3. Connect the vacuum hose.

    4. Connect the No. 2 ventilation hose.

  8. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A0157E7E02
      Text in Illustration
      *1 Bracket
      *2 Hook
      *3 Pin
      *4 Grommet

      Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.

  9. INSTALL FRONT FENDER APRON TRIM PACKING A


    1. Install the fender apron seal with the 3 clips.

  10. INSTALL FRONT WHEEL RH

    Torque:
    for Aluminum Wheel
    131 N*m  { 1336 kgf*cm, 97 ft.*lbf }
    for Steel Wheel
    209 N*m  { 2131 kgf*cm, 154 ft.*lbf }

  11. ADD POWER STEERING FLUID

  12. BLEED POWER STEERING FLUID


    1. Check the fluid level.

    2. Jack up the front of the vehicle and support it with stands.

    3. Turn the steering wheel.


      1. With the engine stopped, turn the wheel slowly from lock to lock several times.

    4. Lower the vehicle.

    5. Start the engine.

    6. Idle the engine for a few minutes.

    7. Turn the steering wheel.


      1. With the engine idling, turn the wheel left or right to the full lock position and keep it there for 2 to 3 seconds, then turn the wheel to the opposite full lock position and keep it there for 2 to 3 seconds. *1

      2. Repeat *1 several times.

        Note

        For vehicles with VGRS, if the steering wheel is turned from lock to lock repeatedly, the system may stop operating and the amount of rotation before the steering wheel locks may increase due to operation of the overheating prevention function. When the system temperature drops, the system operation automatically returns to normal.

    8. Stop the engine.

    9. A015B9TE03
      Text in Illustration
      *a Correct
      *b Incorrect

      Check for foaming or emulsification.

      If the system has to be bled twice because of foaming or emulsification, check for fluid leaks in the system.

    10. Check the fluid level.

  13. INSPECT FOR POWER STEERING FLUID LEAK

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.