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FRONT BRAKE REMOVAL

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Tip:

  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.

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  1. Click here

    REMOVE FRONT WHEEL

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    DRAIN BRAKE FLUID

    Note:

    Wash brake fluid off immediately if it is spilled on any painted surface.

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    REMOVE FRONT DISC BRAKE PAD


    1. A0155AA

      Remove the pin hold clip.

      Note:

      The pin hold clip can be reused if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign particles cleaned off.

    2. Remove the 2 hole pins.

    3. A01554Z

      Remove the front disc brake anti-rattle spring.

      Note:

      The anti-rattle spring can be reused if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign particles cleaned off.

    4. A01579M

      Remove the 2 pads from the disc brake caliper.

    5. Remove the No. 1 anti-squeal shims from each pad.

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    DISCONNECT FRONT FLEXIBLE HOSE


    1. A0157ZP

      Remove the union bolt and gasket, and then disconnect the flexible hose.

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    REMOVE DISC BRAKE CALIPER ASSEMBLY LH


    1. A0159OO

      Remove the 2 bolts and disc brake caliper from the knuckle.

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    REMOVE FRONT DISC


    1. A015DJKE01

      Put matchmarks on the front disc and axle hub if planning to reuse the disc.

    2. Remove the front disc.