PARKING BRAKE CABLE INSTALLATION

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. Install the No. 2 parking brake cable clamp.

    2. Install the No. 2 parking brake cable with the 6 bolts.

      A0159Z2E01
      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }
    3. Install the fuel tank Click here.

    4. A0155TM

      Attach the claws of the No. 2 parking brake cable.

    5. A015BQ0

      Connect the No. 2 parking brake cable to the No. 1 parking brake pull rod.

  2. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. Install the No. 3 parking brake cable clamp.

    2. Install the No. 3 parking brake cable with the 6 bolts.

      A015A4FE01
      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }
    3. A015AV4

      Attach the claws of the No. 3 parking brake cable.

    4. A015BQ0

      Connect the No. 3 parking brake cable to the No. 1 parking brake pull rod.

  3. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A015636

      Connect the No. 3 parking brake cable with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
  4. INSTALL PARKING BRAKE SHOE LEVER LH


    1. A01577ZE01

      Apply high temperature grease to the parking brake anchor block.

    2. Install the parking brake shoe lever to the No. 3 parking brake cable.

      Note

      Be carefully to distinguish between the parking brake shoe lever RH and LH.

  5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH


    1. Apply high temperature grease to the areas of the backing plate that contact the shoe.

    2. A01570ME01

      Using SST, install the No. 2 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup.

      SST
      09718-00011
  6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    1. Apply high temperature grease to the areas of the backing plate that contact the shoe.

    2. A015BATE01

      Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjuster screw set.

    3. A015E3N

      Set the No. 1 parking brake shoe and shoe adjuster screw set in place.

    4. A01579B

      Connect the tension spring.

    5. A0156PXE01

      Using SST, install the shoe hold down spring pin, compression spring and shoe hold down spring cup.

      SST
      09718-00011
  7. INSTALL PARKING BRAKE SHOE RETURN SPRING


    1. A015B5EE01

      Using SST, install the shoe return spring.

      SST
      09703-30011
  8. CHECK PARKING BRAKE INSTALLATION


    1. Check that each part is installed properly.

      A0155E6E01
  9. INSTALL REAR DISC


    1. A015ALXE01

      Align the matchmarks, and then install the rear disc.

      Tech Tips

      When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

  10. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A015DKT

      Connect the rear disc brake cylinder with 2 new bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Note


      • Do not twist the brake hose.

      • Make sure that the bolts are free from damage and foreign matter.

      • Do not overtighten the bolts.

  11. INSTALL REAR NO. 2 SUSPENSION CONTROL ACCUMULATOR BRACKET


    1. Install the bracket to the shock absorber control valve with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
  12. INSTALL HEIGHT CONTROL UNIT PROTECTOR PIPE


    1. Install the protector pipe with the 6 bolts.

      Torque:
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }
      A015BRP
  13. ADJUST PARKING BRAKE

    Click here

  14. INSTALL REAR WHEEL

    Torque:
    for Aluminum Wheel
    131 N*m  { 1336 kgf*cm, 97 ft.*lbf }
    for Steel Wheel
    209 N*m  { 2131 kgf*cm, 154 ft.*lbf }
  15. INSTALL LOWER CONSOLE BOX (w/o Console Box Lid)

    Click here

  16. INSTALL COOLING BOX ASSEMBLY (w/ Cool Box)

    Click here

  17. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box)

    Click here