PARKING BRAKE CABLE REMOVAL

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. REMOVE REAR WHEEL

  2. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A015DKT

      Remove the 2 bolts and disconnect the rear disc brake cylinder.

      Note


      • Do not disconnect the flexible hose from the disc brake cylinder.

      • Do not twist or bend the flexible hose.

    2. Hang the disc brake cylinder with a piece of wire.

  3. REMOVE REAR DISC


    1. A015ALXE01

      Put matchmarks on the rear disc and axle hub if planning to reuse the disc.

    2. A015B8E

      Turn the shoe adjuster as shown in the illustration until the disc turns freely, and then remove the disc.

  4. REMOVE PARKING BRAKE SHOE RETURN SPRING


    1. A015B5EE01

      Using SST, remove the return spring.

      SST
      09703-30011
  5. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    1. A0156PXE01

      Using SST, remove the shoe hold down spring cup, compression spring and shoe hold down spring pin.

      SST
      09718-00011
    2. A01579B

      Disconnect the tension spring from the No. 1 parking brake shoe.

    3. A015E3N

      Remove the No. 1 parking brake shoe and shoe adjuster screw set.

  6. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY LH


    1. A01570ME01

      Using SST, remove the shoe hold down spring cup, compression spring and shoe hold down spring pin.

      SST
      09718-00011
    2. Remove the No. 2 parking brake shoe.

  7. REMOVE PARKING BRAKE SHOE LEVER LH


    1. Disconnect the No. 3 parking brake cable from the parking brake shoe lever.

    2. A0157KO

      Remove the parking brake shoe lever.

  8. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A015636

      Remove the bolt and No. 3 parking brake cable.

  9. REMOVE HEIGHT CONTROL UNIT PROTECTOR PIPE


    1. Remove the 6 bolts and protector pipe.

      A015BRPE01
  10. REMOVE REAR NO. 2 SUSPENSION CONTROL ACCUMULATOR BRACKET


    1. Remove the bolt and bracket from the shock absorber control valve.

  11. REMOVE LOWER CONSOLE BOX (w/o Console Box Lid)

    Click here

  12. REMOVE COOLING BOX ASSEMBLY (w/ Cool Box)

    Click here

  13. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box)

    Click here

  14. REMOVE NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. A015CLW

      Loosen the adjusting nut.

    2. A015BQ0

      Disconnect the No. 2 parking brake cable from the No. 1 parking brake pull rod.

    3. A0155TM

      Pinch the claws of the No. 2 parking brake cable and push the cable outside of the vehicle slightly.

    4. Tilt the fuel tank Click here so that bolt A in the illustration can be removed.

      A0159Z2E02
    5. Remove the 6 bolts and No. 2 parking brake cable.

    6. Remove the No. 2 parking brake cable clamp from the No. 2 parking brake cable.

  15. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A015CLW

      Loosen the adjusting nut.

    2. A015BQ0

      Disconnect the No. 3 parking brake cable from the No. 1 parking brake pull rod.

    3. A015AV4

      Pinch the claws of the No. 3 parking brake cable and push the cable outside of the vehicle slightly.

    4. Remove the 6 bolts and No. 3 parking brake cable.

      A015A4FE01
    5. Remove the No. 3 parking brake cable clamp from the No. 3 parking brake cable.