Click here

REAR DIFFERENTIAL CARRIER ASSEMBLY (w/ Differential Lock) INSTALLATION

Click here
Click here Click here
  1. Click here

    INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY


    1. A015AV9

      Install a new gasket.

    2. Install the differential carrier with the 10 washers and 10 nuts.

      72 N*m 734 kgf*cm 53 ft.*lbf
    3. A015DOZ

      Connect the differential lock shift actuator and No. 4 transfer indicator switch clamps.

    4. Connect the breather hose.

  2. Click here

    CONNECT PROPELLER SHAFT ASSEMBLY


    1. A01564PE01

      Align the matchmarks on the yoke and differential flange.

    2. Connect the propeller shaft with the 4 bolts, 4 washers and 4 nuts.

      88 N*m 900 kgf*cm 65 ft.*lbf
  3. Click here

    INSTALL REAR DIFFERENTIAL LOCK ACTUATOR PROTECTOR


    1. A015CIJ

      Install the protector with the 2 nuts.

      35 N*m 357 kgf*cm 26 ft.*lbf
  4. Click here

    INSTALL DIFFERENTIAL PROTECTOR ASSEMBLY


    1. A015DOE

      Attach the protector with the bolt and nut.

      15 N*m 150 kgf*cm 11 ft.*lbf
    2. Connect the 2 connector clamps and wire harness clamp.

      Note:

      Make sure the wire harness of the No. 4 transfer indicator switch fits inside the protector.

  5. Click here

    INSTALL REAR AXLE SHAFT


    1. Install the rear axle shaft (Click here).

  6. Click here

    ADD DIFFERENTIAL OIL


    1. A015750E27

      Add differential oil so that the oil level is between 0 to 5 mm (0 to 0.197 in.) from the bottom lip of the differential filler plug hole.

      Note:
      • Too much or too little oil will lead to differential problems.

      • After changing the oil, drive the vehicle and then check the oil level again.

      Front differential oil type and viscosity
      Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
      Rear Differential Oil Type and Viscosity
      Item Oil Type and Viscosity
      w/o LSD Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
      w/ LSD Toyota Genuine Differential gear oil LX 75W-85 GL-5 or equivalent
      Front differential capacity
      1.85 to 1.95 liters (1.96 to 2.06 US qts., 1.63 to 1.71 Imp. qts.)
      Rear Differential Capacity
      Item Specified Condition
      Standard 4.15 to 4.25 liters (4.39 to 4.49 US qts., 3.66 to 3.74 Imp. qts.)
      w/ LSD 4.10 to 4.20 liters (4.34 to 4.43 US qts., 3.60 to 3.69 Imp. qts.)
      w/ Differential lock
    2. for Front Differential:


      1. Using a 10 mm hexagon wrench, install a new gasket and the filler plug.

        39 N*m 400 kgf*cm 29 ft.*lbf
      2. Install the engine under cover.

    3. for Rear Differential:


      1. Install a new gasket and the filler plug.

        49 N*m 500 kgf*cm 36 ft.*lbf