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REAR DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT

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  1. Click here

    DRAIN DIFFERENTIAL OIL


    1. Stop the vehicle on a level place.

    2. A015CRJ

      for Front Differential:


      1. Remove the engine under cover.

      2. Using a 10 mm hexagon wrench, remove the filler plug and gasket.

      3. Using a 10 mm hexagon wrench, remove the drain plug and gasket, and drain the oil.

      4. Using a 10 mm hexagon wrench, install a new gasket and the drain plug.

        39 N*m 400 kgf*cm 29 ft.*lbf

    3. for Rear Differential:


      1. Remove the filler plug and gasket.

      2. Remove the drain plug and gasket, and drain the oil.

      3. Install a new gasket and the drain plug.

        49 N*m 500 kgf*cm 36 ft.*lbf
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    DISCONNECT PROPELLER SHAFT ASSEMBLY


    1. A01587KE01

      Place matchmarks on the rear propeller shaft and companion flange.

    2. Remove the 4 nuts, 4 washers and 4 bolts, and disconnect the propeller shaft from the differential side.

    3. Support the propeller shaft securely.

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    REMOVE DRIVE PINION COMPANION FLANGE REAR NUT


    1. A015AXEE04

      Using SST and a hammer, loosen the staked part of the nut.

      09930-00010
    2. A0155CFE05

      Using SST to hold the companion flange, remove the nut.

      09330-00021 09330-00030
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    REMOVE REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY


    1. A015C72E03

      Using SST, remove the companion flange.

      09950-30012 09951-03010 09953-03010 09954-03010 09955-03030 09956-03040
  5. Click here

    REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL


    1. A015B28E02

      Using SST, remove the oil seal.

      09308-10010
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    REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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    REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING


    1. A015AKZE02

      Using SST, remove the front bearing (inner race) from the drive pinion.

      09556-22010
    2. A015DJIE02

      Using SST, remove the front bearing (outer race) from the drive pinion.

      09308-00010
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    REPLACE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER


    1. A015DXJ

      Replace the bearing spacer with a new one.

  9. Click here

    INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING


    1. A0155T3E02

      Using SST and a hammer, tap in the bearing (outer race).

      09316-60011 09316-00011 09316-00021

    2. Install the bearing (inner race).

  10. Click here

    INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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    INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL


    1. A01576BE02

      Using SST and a hammer, tap in a new oil seal.

      09214-76011
      Standard oil seal depth
      0.05 to 0.95 mm (0.00197 to 0.0374 in.)

    2. Coat the lip of the oil seal with MP grease.

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    INSTALL REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY


    1. A0157F5E02

      Using SST, install the companion flange to the drive pinion.

      09950-30012 09951-03010 09953-03010 09954-03010 09955-03030 09956-03040
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    ADJUST DRIVE PINION PRELOAD


    1. Coat the threads of a new nut with hypoid gear oil.

    2. A0157CEE05

      Using SST to hold the companion flange, install the nut by tightening it until the standard preload is reached.

      09330-00021 09330-00030
      441 N*m 4497 kgf*cm 325 ft.*lbf or less
    3. A0157BQ

      Using a torque wrench, measure the preload.

      Standard Preload (at Starting)
      Bearing Specified Condition
      New 1.0 to 1.7 N*m (11 to 17 kgf*cm, 10 to 14 in.*lbf)
      Reused 0.9 to 1.4 N*m (9 to 13 kgf*cm, 8 to 12 in.*lbf)

      If the preload is not within the specification, adjust the preload.

  14. Click here

    STAKE DRIVE PINION COMPANION FLANGE REAR NUT


    1. A015DAV

      Using a chisel and hammer, stake the nut.

  15. Click here

    CONNECT PROPELLER SHAFT ASSEMBLY


    1. A01575EE01

      Align the matchmarks on the propeller shaft flange and transfer.

    2. Connect the propeller shaft with the 4 washers and 4 nuts.

      88 N*m 900 kgf*cm 65 ft.*lbf
    3. A01564PE01

      Align the matchmarks on the propeller shaft flange and rear differential.

    4. Install the propeller shaft with the 4 bolts, 4 washers and 4 nuts.

      88 N*m 900 kgf*cm 65 ft.*lbf
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    ADD DIFFERENTIAL OIL


    1. A015750E27

      Add differential oil so that the oil level is between 0 to 5 mm (0 to 0.197 in.) from the bottom lip of the differential filler plug hole.

      Note:

      • Too much or too little oil will lead to differential problems.

      • After changing the oil, drive the vehicle and then check the oil level again.

      Front differential oil type and viscosity
      Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
      Rear Differential Oil Type and Viscosity
      Item Oil Type and Viscosity
      w/o LSD Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
      w/ LSD Toyota Genuine Differential gear oil LX 75W-85 GL-5 or equivalent
      Front differential capacity
      1.85 to 1.95 liters (1.96 to 2.06 US qts., 1.63 to 1.71 Imp. qts.)
      Rear Differential Capacity
      Item Specified Condition
      Standard 4.15 to 4.25 liters (4.39 to 4.49 US qts., 3.66 to 3.74 Imp. qts.)
      w/ LSD 4.10 to 4.20 liters (4.34 to 4.43 US qts., 3.60 to 3.69 Imp. qts.)
      w/ Differential lock

    2. for Front Differential:


      1. Using a 10 mm hexagon wrench, install a new gasket and the filler plug.

        39 N*m 400 kgf*cm 29 ft.*lbf

      2. Install the engine under cover.

    3. for Rear Differential:


      1. Install a new gasket and the filler plug.

        49 N*m 500 kgf*cm 36 ft.*lbf