CLUTCH UNIT (for 1GR-FE) INSTALLATION


  1. INSTALL CLUTCH DISC ASSEMBLY

    A0159PSE01

    1. Insert SST into the clutch disc, then insert the clutch disc into the flywheel.

      SST
      09301-00110

      Note

      Take care not to insert the clutch disc in the wrong direction.

  2. INSTALL CLUTCH COVER ASSEMBLY

    A015DNWE01

    1. Align the matchmark on the clutch cover with the one on the flywheel.

    2. In the order shown in the illustration, temporarily install the 6 bolts starting from the bolt located near the knock pin on the top.

    3. Check that the disc is in the center by lightly moving SST up and down, and left and right.

      SST
      09301-00110

    4. Evenly tighten the bolts by following the order shown in the illustration.

      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

  3. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY

    A0156EA

    1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

      Maximum Misalignment
      1.3 mm (0.0512 in.)
    2. A015CBKE01

      If the alignment is not as specified, adjust the diaphragm spring tip alignment using SST.

      SST
      09333-00013

  4. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY

    A0156S1E02

    1. Apply release hub grease to the release fork, release bearing, push rod contact point and pivot points shown in the illustration.

      Grease
      Toyota Genuine Release Hub Grease or equivalent
    2. A015CU3E01

      Apply clutch spline grease to the input shaft spline.

      Grease
      Toyota Genuine Clutch Spline Grease or equivalent
    3. A0159CY

      Install the release bearing to the clutch release fork with the clip.

    4. A0157SL

      Install the release fork support to the transmission unit.

      Torque:
      47 N*m  { 480 kgf*cm, 35 ft.*lbf }

    5. Install the clutch release fork with the clutch release bearing to the transmission unit.

      Tech Tips

      After installation, move the fork back and forth to check that the release bearing slides smoothly.

  5. INSTALL MANUAL TRANSMISSION ASSEMBLY


    1. Install the manual transmission Click here.