CLUTCH UNIT (for 1GR-FE) REMOVAL


  1. REMOVE MANUAL TRANSMISSION ASSEMBLY


    1. Remove the manual transmission Click here.

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY

    A0157SL

    1. Remove the clutch release fork with the clutch release bearing from the transmission unit.

    2. Remove the release fork support from the transmission unit.

    3. A0159CY

      Remove the clip and release bearing from the clutch release fork.

  3. REMOVE CLUTCH COVER ASSEMBLY

    A0156YYE01

    1. Put matchmarks on the clutch cover and flywheel.

    2. Loosen each set bolt one turn at a time until spring tension is released.

    3. Remove the 6 set bolts, and pull off the clutch cover.

      Note

      Do not drop the clutch disc.

  4. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Keep the lining part of the clutch disc, pressure plate and surface of the flywheel away from oil and foreign matter.

  5. INSPECT INPUT SHAFT BEARING

    A0157GJE04

    1. Turn the bearing by hand while applying force in the direction of the rotation.

      If the bearing is stuck or difficult to turn, replace the input shaft bearing.

      Tech Tips

      The bearing is permanently lubricated and requires no cleaning or lubrication.