AUTOMATIC TRANSMISSION ASSEMBLY (for 1VD-FTV) REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A0157XJ

      Remove the 10 bolts and No. 1 engine under cover.

  6. REMOVE NO. 2 ENGINE UNDER COVER


    1. A015A78

      Remove the 2 bolts and No. 2 engine under cover.

  7. REMOVE OIL PAN PROTECTOR ASSEMBLY

    A015AER

    1. Remove the 4 bolts and oil pan protector.

  8. REMOVE FRONT FENDER APRON TRIM PACKING A


    1. A015AN4

      Remove the 3 clips and front fender apron seal front RH.

  9. REMOVE FRONT FENDER APRON TRIM PACKING C


    1. A015D4I

      Remove the 4 clips and front fender apron seal rear RH.

  10. DRAIN AUTOMATIC TRANSMISSION FLUID


    1. Remove the drain plug and gasket, and drain the ATF.

    2. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  11. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

    A015A5X

    1. Remove the clip and pin, and disconnect the gear shifting rod from the transmission control shaft lever RH.

  12. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  13. REMOVE PROPELLER SHAFT ASSEMBLY

    Click here

  14. REMOVE EXHAUST PIPE (w/ DPF)

    Click here

  15. REMOVE EXHAUST PIPE (w/o DPF)

    Click here

  16. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT

    A0155VY

    1. Remove the 2 bolts and oil pan insulator.

    2. A0157MP

      Turn the crankshaft to gain access to the 6 bolts and remove the bolts while holding the crankshaft pulley setting bolt with a wrench.

  17. DISCONNECT OIL COOLER TUBE

    A015CKZ

    1. Disconnect the 2 transmission oil cooler hoses from the oil cooler tube union.

    2. Remove the 3 bolts and separate the oil cooler tube from the engine.

  18. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

    A0155WV

    1. Support the transmission with a transmission jack. Lift the transmission slightly from the crossmember.

  19. REMOVE NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY

    A015B3R

    1. Remove the engine mounting hole cover.

    2. A0156R9

      Remove the 4 bolts of the rear engine mounting insulator.

    3. A0158E5E01

      Remove the 4 nuts, 4 bolts and frame crossmember.

  20. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    A015CYG

    1. Remove the 4 bolts and rear engine mounting insulator from the transmission.

  21. DISCONNECT BREATHER PLUG HOSE

    A015AS6

    1. Disconnect the 3 breather plug hoses from the wire harness.

  22. DISCONNECT WIRE HARNESS AND CONNECTOR

    A015AZ6

    1. Remove the bolt and disconnect the ground cable.

    2. A015A83E01

      Tilt the transmission downward.

      Note

      Make sure the cooling fan does not contact the fan shroud.

    3. Disconnect the park/neutral position switch connector, 2 transmission wire connectors, 2 speed sensor connectors and 2 or 3 transfer control side connectors.

      A0156LEE01

      Tech Tips

      Detach the claw, press down the lever, and then disconnect the transmission wire connector.

    4. Disconnect the 8 harness clamps.

    5. Remove the 2 bolts and disconnect the wire harness.

  23. REMOVE OIL PAN COVER

    A015DKD

    1. Remove the 2 bolts and oil pan cover.

  24. REMOVE TRANSMISSION HOUSING COVER

    A0157NK

    1. Remove the 3 bolts and transmission housing cover.

  25. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    A015A3T

    1. Remove the 10 bolts and transmission.

      Note

      Do not use excess force to pry off the transmission assembly.

  26. REMOVE TRANSFER ASSEMBLY

    A0157PE

    1. Remove the 7 bolts and transfer case lower protector.

    2. A0159W9

      Remove the 8 bolts and transfer.

  27. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY

  28. INSPECT TORQUE CONVERTER ASSEMBLY

    Click here