STARTER REASSEMBLY


  1. INSTALL STARTER CLUTCH SUB-ASSEMBLY


    1. Apply high-temperature grease to the parts indicated by the arrows in the illustration.

      A015CBPE01

    2. Install the starter clutch into the magnet starter switch.

      Note

      Make sure that the bearing does not disengage from the starter clutch.

    3. Install the 3 starter washers and pinion drive lever with the snap ring.

  2. INSTALL STARTER DRIVE HOUSING ASSEMBLY


    1. A015CA7E01

      Apply a light coat of seal packing to the surface of the starter drive housing that contacts the starter magnet switch.

      Seal packing
      Toyota Genuine Seal Packing 1121C, Three Bond 1121C or equivalent
    2. A015A3R

      Install the starter drive housing with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  3. INSTALL STARTER INTERNAL GEAR


    1. A015B1ME01

      Apply high-temperature grease to the portion indicated by the arrow in the illustration.

    2. A015D8Y

      Install the starter internal gear.

      Note

      Make sure the internal gear protrusion indicated by the arrow in the illustration is aligned with the groove on the bottom side of the magnet starter switch.

    3. A015CK7E01

      Apply high-temperature grease to the planetary gears.

    4. Install the 3 starter planetary gears.

  4. INSTALL STARTER ARMATURE ASSEMBLY


    1. A015BFC

      Install the starter washer.

      Note

      Make sure that the washer is securely seated in the groove.

    2. A0156VJE01

      Apply high-temperature grease to the portion indicated by the arrow in the illustration.

    3. A0159NV

      Install the starter plate.

    4. A015DZTE01

      Apply high-temperature grease to the portion indicated by the arrow in the illustration.

    5. A0156TB

      Install the starter armature to the starter plate.

  5. INSTALL STARTER YOKE ASSEMBLY


    1. A0158JCE01

      Install 2 new O-rings to the starter yoke.

    2. A0159XY

      Install the starter yoke to the magnet starter switch.

  6. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. Place the brush holder on the starter armature.

    2. A01593B

      Using a screwdriver, hold the starter brush spring back and connect the 4 starter brushes to the starter brush holder.

      Note

      Check that the positive (+) lead wires are not grounded.

    3. Install the starter brush holder into the starter armature.

    4. A0159NLE01

      Apply high-temperature grease to the portion indicated by the arrow in the illustration.

    5. A015B7XE01

      Install the commutator end frame with the 2 screws.

      Torque:
      3.9 N*m  { 40 kgf*cm, 35 in.*lbf }

    6. Install the 2 through bolts.

      Torque:
      17 N*m  { 173 kgf*cm, 12 ft.*lbf }

    7. Install the nut to terminal C.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    8. A015DCKE01

      Install the 2 starter hoses to the starter.

  7. INSTALL STARTER CLUTCH PINION


    1. A015BOH

      Install the spring, starter clutch pinion and pinion stop collar with the snap ring.