STARTER DISASSEMBLY


  1. REMOVE STARTER CLUTCH PINION

    A0156NI

    1. Using snap ring pliers, remove the snap ring.

      Tech Tips

      While pushing down the starter clutch pinion, remove the snap ring.

    2. Remove the pinion stop collar, starter clutch pinion and starter drive spring.

  2. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A015AY6

      Remove the 2 starter hoses from the starter.

    2. A015B7XE01

      Remove the nut from terminal C.

    3. Remove the 2 through bolts and 2 screws, then remove the commutator end frame from the starter yoke.

    4. A01593B

      Using a screwdriver, hold the starter brush spring back and disconnect the 4 starter brushes from the brush holder.

    5. Remove the starter brush holder from the starter armature.

  3. REMOVE STARTER YOKE ASSEMBLY


    1. A015CN1

      Remove the starter yoke.

    2. A0158JC

      Remove the 2 O-rings from the starter yoke.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A0156TB

      Remove the starter armature from the starter plate.

  5. REMOVE STARTER INTERNAL GEAR


    1. A0159NV

      Remove the starter plate.

    2. A015DTW

      Remove the starter washer.

    3. A015CK7

      Remove the 3 starter planetary gears.

    4. A0155F0

      Remove the starter internal gear.

  6. REMOVE STARTER DRIVE HOUSING ASSEMBLY


    1. A015A3R

      Remove the 2 bolts and starter drive housing from the magnet starter switch.

  7. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. A015AD7

      Using snap ring pliers, remove the snap ring.

    2. Remove the pinion drive lever and 3 washers.

    3. Remove the starter clutch from the magnet starter switch.