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STARTER REASSEMBLY

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  1. Click here

    INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A0159D4

      Apply high-temperature grease to the areas of the pinion drive lever indicated in the illustration.

      Table 1. Text in Illustration
      A015DIT High-temperature grease

    2. Install the pinion drive lever and rubber seal to the starter center bearing clutch.

    3. Install the starter center bearing clutch together with the pinion drive lever and rubber seal to the starter drive housing.

    4. A01570Q

      Apply high-temperature grease to the planetary gears and pins of the starter center bearing clutch as shown in the illustration.

      Table 2. Text in Illustration
      A015DIT High-temperature grease

    5. Install the 3 planetary gears.

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    INSTALL STARTER ARMATURE ASSEMBLY


    1. Install the starter armature to the starter yoke.

      Note:

      The magnet of the starter yoke may attract the starter armature when the starter commutator end frame is installed causing the magnet to break.

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    INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A0159T2

      Push out the 4 brushes from the starter brush holder so that they are held in place by the springs as shown in the illustration.

    2. A015B69

      Install the starter brush holder to the starter armature and push in the 4 brushes.

      Note:

      Check that the positive (+) lead wires are not grounded.

    3. A0156EVE09

      Insert the grommet between the positive side and negative side.

      Table 3. Text in Illustration
      *1 Grommet
      *2 Negative Side
      *3 Positive Side
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    INSTALL STARTER YOKE ASSEMBLY


    1. A01577NE02

      Install the starter armature plate to the starter yoke.

      Table 4. Text in Illustration
      *1 Key A
      *2 Key B
      Note:

      Install the starter armature plate so that the keyway is positioned between key A and key B.

    2. Install the starter commutator end frame with the 2 screws.

      1.5 N*m 15 kgf*cm 13 in.*lbf
    3. A0159UCE02

      Align the key of the starter yoke with the keyway located on the starter drive housing.

      Table 5. Text in Illustration
      *1 Keyway
      *2 Key

    4. Using a T25 "TORX" socket wrench, install the 2 bolts.

      6.0 N*m 61 kgf*cm 53 in.*lbf
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    INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A01554F

      Apply high-temperature grease to the plunger hook.

      Table 6. Text in Illustration
      A015DIT High-temperature grease

    2. Hang the plunger of the magnet starter switch onto the pinion drive lever from the upper side.

    3. Install the magnet starter switch with the 2 nuts.

      7.5 N*m 76 kgf*cm 66 in.*lbf

    4. Connect the lead wire to terminal C with the nut.

      10 N*m 102 kgf*cm 7 ft.*lbf