STARTER DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A015AXB

      Remove the nut and disconnect the lead wire from terminal C.

    2. Remove the 2 bolts.

    3. Pull out the starter yoke and commutator end frame together with the starter armature.

    4. Remove the O-ring from the starter yoke.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A0159DK

      Remove the 2 bolts and magnet starter switch.

    2. A0157SXE01
      Text in Illustration
      *1 Starter Drive Housing
      *2 Starter Clutch
      *3 Return Spring
      *4 Idle Gear
      *5 Retainer
      *6 Clutch Roller

      Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.

    3. A01564EE03
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the steel ball from the starter clutch hole.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A015D04

      Remove the 2 screws, and then remove the commutator end frame from the starter yoke.

      Note

      While holding down the lead wire, remove the commutator end frame.

    2. Remove the O-ring from the starter yoke.

    3. A015CV1

      Disconnect the 4 brushes from the starter brush holder.


      1. Using a screwdriver, hold back the brush spring.

      2. Disconnect the brush from the starter brush holder.

    4. Remove the starter brush holder.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.