ENGINE OIL COOLER REMOVAL


  1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A0157XJ

      Remove the 10 bolts and No. 1 engine under cover.

  4. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    A01554XE01
    Text in Illustration
    *1 Radiator Reservoir *2 Radiator Cap
    *3 Radiator Drain Cock Plug *4 Cylinder Block Water Drain Cock Plug
    *a for Type A *b for Type B

    1. for Type A:

      Loosen the radiator drain cock plug and 2 cylinder block water drain cock plugs.

    2. for Type B:

      Loosen the radiator drain cock plug and cylinder block water drain cock plug.

    3. Remove the radiator cap. Then drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    4. for Type A:

      Tighten the 2 cylinder block water drain cock plugs.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    5. for Type B:

      Tighten the cylinder block water drain cock plug.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    6. Tighten the radiator drain cock plug by hand.

  5. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. Remove the 2 bolts and No. 2 engine under cover seal.

    3. Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

    4. Install a new gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

    5. Install the No. 2 engine under cover seal with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  6. REMOVE OIL FILTER ELEMENT


    1. A015A6BE09
      Text in Illustration
      *1 Pipe
      *2 Hose

      Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

    2. A015BHA

      Remove the oil filter drain plug.

    3. A0156BDE01
      Text in Illustration
      *1 Cap
      *2 Valve
      *3 Pipe
      *4 O-Ring
      *5 Hose

      Install the pipe to the oil filter cap.

      Note

      If the O-ring is removed with the drain plug, install the O-ring together with the pipe.

      Tech Tips

      Use a container to catch the draining oil.

    4. A015ANJ

      Check that oil is drained from the oil filter. Then, disconnect the pipe and remove the O-ring as shown in the illustration.

    5. A015B0NE01
      Text in Illustration
      *1 Oil Filter Bracket Clip

      Using SST, remove the oil filter cap.

      SST
      09228-06501

      Note

      Do not remove the oil filter bracket clip.

    6. A0159NNE03
      Text in Illustration
      *1 O-Ring

      Remove the oil filter element and O-ring from the oil filter cap.

      Note

      Be sure to remove the O-ring (for the cap) by hand, without using any tools, to prevent damage to the groove for the O-ring in the cap.

  7. DISCONNECT WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A0155XV

      Remove the 3 bolts.

    2. A0157DZ

      Disconnect the 2 hoses and water by-pass pipe.

  8. REMOVE OIL FILTER BRACKET


    1. A015BGW

      Remove the 2 nuts, bolt, oil filter bracket and gasket.

  9. REMOVE OIL COOLER ASSEMBLY


    1. A0156HB

      Remove the 2 hoses.

    2. A0157ZM

      Remove the bolt, nut and oil cooler.

    3. Remove the seal washer from the bolt.