RADIATOR REMOVAL


  1. REMOVE FRONT BUMPER COVER (for Standard)

    Click here

  2. REMOVE FRONT BUMPER COVER (w/ Winch)

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A0157XJ

      Remove the 10 bolts and No. 1 engine under cover sub-assembly.

  4. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    3. Loosen the 2 cylinder block drain cock plugs and drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    5. Tighten the radiator drain cock plug by hand.

      A015AEQE01
      Text in Illustration
      *1 Reservoir Cap *2 Radiator Cap
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug

  5. REMOVE TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler)


    1. A0156YA

      Remove the 4 bolts and oil cooler air duct.

  6. REMOVE RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler)


    1. A015DCW

      Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.

  7. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A015D00

      Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.

  8. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A0158H7E01
      Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  9. REMOVE AIR CLEANER CAP AND HOSE


    1. A0156RY

      Disconnect the No. 2 PCV hose and No. 1 air hose.

    2. Disconnect the mass air flow meter connector and detach the clamp.

    3. Detach the 4 clamps.

    4. Loosen the hose clamp and remove the air cleaner cap and hose.

  10. REMOVE NO. 1 RADIATOR HOSE


    1. A015D8T

      Remove the No. 1 radiator hose.

  11. REMOVE FAN SHROUD


    1. Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the fan and generator V-belt Click here.

    3. A0157LN

      Disconnect the reservoir hose from the upper radiator tank.

    4. w/ Air Cooled Transmission Oil Cooler:

      Detach the claw to open the flexible hose clamp.

    5. Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.

    6. Remove the 2 bolts holding the fan shroud.

    7. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the fluid coupling fan.

      Note

      Be careful not to damage the radiator core.

    8. Remove the fan pulley from the engine water pump.

  12. REMOVE NO. 2 RADIATOR HOSE


    1. A0158YI

      Remove the No. 2 radiator hose.

  13. REMOVE RADIATOR ASSEMBLY


    1. A0159M7

      Remove the 4 bolts and radiator.