WATER PUMP REMOVAL


  1. REMOVE COOLER COMPRESSOR ASSEMBLY

    Click here

  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A0157XJ

      Remove the 10 bolts and No. 1 engine under cover sub-assembly.

  5. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    3. Loosen the 2 cylinder block drain cock plugs and drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    5. Tighten the radiator drain cock plug by hand.

      A015AEQE01
      Text in Illustration
      *1 Reservoir Cap *2 Radiator Cap
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug

  6. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A0158H7E01
      Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  7. REMOVE AIR CLEANER CAP AND HOSE


    1. A0156RY

      Disconnect the No. 2 PCV hose and No. 1 air hose.

    2. Disconnect the mass air flow meter connector and detach the clamp.

    3. Detach the 4 clamps.

    4. Loosen the hose clamp and remove the air cleaner cap and hose.

  8. REMOVE NO. 1 RADIATOR HOSE


    1. A015D8T

      Remove the No. 1 radiator hose.

  9. REMOVE FAN SHROUD


    1. Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the fan and generator V-belt Click here.

    3. A0157LN

      Disconnect the reservoir hose from the upper radiator tank.

    4. w/ Air Cooled Transmission Oil Cooler:

      Detach the claw to open the flexible hose clamp.

    5. Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.

    6. Remove the 2 bolts holding the fan shroud.

    7. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the fluid coupling fan.

      Note

      Be careful not to damage the radiator core.

    8. Remove the fan pulley from the engine water pump.

  10. REMOVE NO. 2 RADIATOR HOSE


    1. A0158YI

      Remove the No. 2 radiator hose.

  11. REMOVE AIR TUBE SUB-ASSEMBLY (w/ Secondary Air Injection System)


    1. A0157J8

      Disconnect the No. 2 air injection system hose from the air switching valve.

    2. A0157HJ

      Disconnect the manifold absolute pressure sensor connector and detach the clamp.

    3. Remove the 2 bolts and bracket.

    4. A01561L

      Remove the bolt and air tube.

  12. DISCONNECT WATER BY-PASS HOSE


    1. A015DH5

      Disconnect the water by-pass hose.

  13. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A0156SS

      Remove the No. 1 water by-pass hose.

  14. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01568L

      Remove the 2 bolts.

    2. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.

  15. DISCONNECT NO. 5 WATER BY-PASS HOSE


    1. A0157UT

      Disconnect the No. 5 water by-pass hose.

  16. REMOVE WATER INLET HOUSING


    1. A015DNS

      Remove the 3 bolts and water inlet housing.

    2. Remove the gasket from the engine water pump.

  17. REMOVE WATER PUMP PULLEY


    1. A0159D3E01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  18. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A015BPY

      Remove the 8 bolts, engine water pump and gasket.