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RADIATOR REMOVAL

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  1. Click here

    REMOVE FRONT BUMPER COVER (for Standard)

    (Click here)

  2. Click here

    REMOVE FRONT BUMPER COVER (w/ Winch)

    (Click here)

  3. Click here

    REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A0157XJ

      Remove the 10 bolts and No. 1 engine under cover.

  4. Click here

    DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Table 1. Text in Illustration
    *1 Radiator Reservoir *2 Radiator Cap
    *3 Radiator Drain Cock Plug *4 Cylinder Block Water Drain Cock Plug
    *a for Type A *b for Type B

    1. for Type A:

      Loosen the radiator drain cock plug and 2 cylinder block water drain cock plugs.

    2. for Type B:

      Loosen the radiator drain cock plug and cylinder block water drain cock plug.

    3. Remove the radiator cap. Then drain the coolant.

      Tip:

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    4. for Type A:

      Tighten the 2 cylinder block water drain cock plugs.

      13 N*m 130 kgf*cm 9 ft.*lbf

    5. for Type B:

      Tighten the cylinder block water drain cock plug.

      13 N*m 130 kgf*cm 9 ft.*lbf

    6. Tighten the radiator drain cock plug by hand.

  5. Click here

    REMOVE V-BANK COVER


    1. A0159TNE01

      Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

      Table 2. Text in Illustration
      *1 Pin
      *2 Hook
  6. Click here

    REMOVE TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler)


    1. A0156YA

      Remove the 4 bolts and oil cooler air duct.

  7. Click here

    REMOVE RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler)


    1. A015DCW

      Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.

  8. Click here

    REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A015D00

      Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.

  9. Click here

    REMOVE NO. 1 RADIATOR HOSE

  10. Click here

    REMOVE NO. 2 RADIATOR HOSE


    1. A015907

      Detach the clamp and remove the No. 2 radiator hose.

  11. Click here

    DISCONNECT OIL COOLER TUBE (w/ Air Cooled Transmission Oil Cooler)


    1. A015B72

      Detach the claw to open the flexible hose clamp, and then remove the 2 bolts to disconnect the oil cooler tube from the fan shroud.

  12. Click here

    REMOVE FAN SHROUD


    1. Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the fan and generator V-belt (Click here).

    3. A0158CS

      Disconnect the reservoir hose from the upper side of the radiator tank.

    4. Remove the 2 bolts holding the fan shroud.

    5. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note:

      Be careful not to damage the radiator core.

    6. Remove the fan pulley from the water pump.

  13. Click here

    DISCONNECT INLET OIL COOLER HOSE (for Automatic Transmission)


    1. A01557V

      Disconnect the oil cooler hose.

  14. Click here

    DISCONNECT OUTLET OIL COOLER HOSE (for Automatic Transmission)


    1. Disconnect the oil cooler hose.

  15. Click here

    REMOVE RADIATOR ASSEMBLY


    1. A01585J

      Remove the 4 bolts and radiator.