EXHAUST PIPE (w/o DPF) INSTALLATION

CAUTION:


  • Wear protective gloves and protective glasses when installing the exhaust pipe.

  • The exhaust pipe is extremely hot immediately after the engine has stopped.

  • Confirm that the exhaust pipe has cooled down before removing it.


  1. INSTALL OUTLET TURBINE ELBOW LH (w/o Monolithic Converter)


    1. A0159SO

      Set a new gasket to the turbocharger.

    2. Temporarily install the outlet turbine elbow LH with 3 new nuts.

    3. Temporarily install the manifold stay LH with the 3 bolts.

    4. Tighten the 3 nuts of the outlet turbine elbow LH.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

    5. Tighten the 3 bolts of the manifold stay LH.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  2. INSTALL OUTLET TURBINE ELBOW RH (w/o Monolithic Converter)


    1. A015ARE

      Set a new gasket to the turbocharger.

    2. Temporarily install the outlet turbine elbow RH with 3 new nuts.

    3. Temporarily install the manifold stay RH with the 3 bolts.

    4. Tighten the 3 nuts of the outlet turbine elbow RH.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

    5. Tighten the 3 bolts of the manifold stay RH.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  3. INSTALL MONOLITHIC CONVERTER ASSEMBLY LH (w/ Monolithic Converter)


    1. A015BJG

      Set a new gasket to the turbocharger.

    2. Temporarily install the monolithic converter LH with 3 new nuts.

    3. Temporarily install the manifold stay LH with the 3 bolts.

    4. Tighten the 3 nuts of the monolithic converter LH.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

    5. Tighten the 3 bolts of the manifold stay LH.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  4. INSTALL MONOLITHIC CONVERTER ASSEMBLY RH (w/ Monolithic Converter)


    1. A015BPX

      Set a new gasket to the turbocharger.

    2. Temporarily install the monolithic converter RH with 3 new nuts.

    3. Temporarily install the manifold stay RH with the 3 bolts.

    4. Tighten the 3 nuts of the monolithic converter RH.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

    5. Tighten the 3 bolts of the manifold stay RH.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  5. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY


    1. Install a new gasket and the front No. 2 exhaust pipe to the monolithic converter/outlet turbine elbow with 2 new nuts.

      Torque:
      54 N*m  { 554 kgf*cm, 40 ft.*lbf }

  6. INSTALL FRONT NO. 1 EXHAUST PIPE ASSEMBLY


    1. Install a new gasket and the front No. 1 exhaust pipe to the converter/outlet turbine elbow with 2 new nuts.

      Torque:
      54 N*m  { 554 kgf*cm, 40 ft.*lbf }

  7. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. A01585S

      Check the free length.


      1. Using a vernier caliper, measure the free length of the compression spring.

        Free length
        43 mm (1.69 in.)

        If the free length is less that the minimum, replace the compression spring.

    2. Connect the center exhaust pipe to the 3 exhaust pipe supports.

    3. Set 2 new gaskets to the front No. 1 and No. 2 exhaust pipes.

    4. Install the center exhaust pipe with the 4 bolts and 2 compression springs.

      Torque:
      for center exhaust pipe and front No. 1 exhaust pipe
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      for center exhaust pipe and front No. 2 exhaust pipe
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  8. INSTALL TAILPIPE ASSEMBLY


    1. A0158NQE02

      Connect the tailpipe to the 2 exhaust pipe supports.

    2. Set a new gasket to the center exhaust pipe.

    3. Connect the tailpipe to the center exhaust pipe with a new clamp.

      Tech Tips

      Install the clamp within the angle range shown in the illustration.

    4. Tighten the bolt.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

  9. INSPECT FOR EXHAUST GAS LEAK

  10. INSTALL NO. 2 ENGINE UNDER COVER


    1. A0157AP

      Install the under cover the with the 6 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  11. INSTALL FRONT FENDER APRON SEAL REAR LH


    1. A0155AV

      Install the fender apron seal with the 4 clips.

  12. INSTALL FRONT FENDER APRON SEAL REAR RH


    1. A015D4I

      Install the fender apron seal with the 4 clips.