EXHAUST PIPE (w/ DPF) REMOVAL

CAUTION:


  • Wear protective gloves and protective glasses when removing the exhaust pipe.

  • The exhaust pipe is extremely hot immediately after the engine has stopped.

  • Confirm that the exhaust pipe has cooled down before removing it.


  1. REMOVE AIR FUEL RATIO SENSOR

    Click here

  2. REMOVE FRONT FENDER APRON SEAL REAR RH


    1. A015D4I

      Remove the 4 clips and front fender apron seal rear RH.

  3. REMOVE FRONT FENDER APRON SEAL REAR LH


    1. A0155AV

      Remove the 4 clips and front fender apron seal rear LH.

  4. REMOVE NO. 2 ENGINE UNDER COVER


    1. A0157AP

      Remove the 6 bolts and No. 2 engine under cover.

  5. REMOVE TAILPIPE ASSEMBLY


    1. Remove the bolt, clamp and gasket.

    2. Disconnect the tailpipe from the 2 exhaust pipe supports.

  6. REMOVE CENTER EXHAUST PIPE ASSEMBLY


    1. Remove the 4 bolts and 2 compression springs.

    2. Disconnect the center exhaust pipe from the 3 exhaust pipe supports.

    3. Remove the gasket from the No. 5 exhaust pipe and front exhaust pipe.

  7. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A015E69

      Disconnect the 2 air hoses.

    2. Disconnect the exhaust gas temperature sensor connector and detach the clamp.

    3. Remove the 3 nuts and front exhaust pipe.

    4. Remove the gasket.

  8. REMOVE NO. 5 EXHAUST PIPE ASSEMBLY


    1. Remove the 2 nuts and No. 5 exhaust pipe.

    2. Remove the gasket.

  9. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY


    1. A015A9N

      Disconnect the 2 air hoses.

    2. Disconnect the exhaust gas temperature sensor connector and detach the clamp.

    3. Remove the 3 nuts and front No. 2 exhaust pipe.

    4. Remove the gasket.

  10. REMOVE NO. 4 EXHAUST GAS TEMPERATURE SENSOR

    A015BACE01
    Text in Illustration
    *A for Bank 1
    *B for Bank 2

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, remove the 2 No. 4 exhaust gas temperature sensors.

  11. REMOVE MONOLITHIC CONVERTER ASSEMBLY RH


    1. A0156ZS

      Disconnect the 2 exhaust gas temperature sensor connectors and detach the 4 clamps.

    2. A015D84

      Remove the 3 bolts and manifold stay.

    3. Remove the 3 nuts and monolithic converter RH.

    4. Remove the gasket from the turbocharger.

  12. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  13. REMOVE MONOLITHIC CONVERTER ASSEMBLY LH


    1. A015CRX

      Disconnect the 2 exhaust gas temperature sensor connectors and detach the 4 clamps.

    2. A015BI0

      Remove the 3 bolts and No. 2 manifold stay.

    3. Remove the 3 nuts and monolithic converter LH.

    4. Remove the gasket from the turbocharger.

  14. REMOVE NO. 3 EXHAUST GAS TEMPERATURE SENSOR

    A0156MO

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, remove the No. 3 exhaust gas temperature sensor.

  15. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR

    A0158MK

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, remove the No. 2 exhaust gas temperature sensor.

  16. REMOVE EXHAUST GAS TEMPERATURE SENSOR

    A0157I5E01
    Text in Illustration
    *A for Bank 1
    *B for Bank 2

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, remove the 2 exhaust gas temperature sensors.