INTERCOOLER REMOVAL


  1. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 7 clips and upper radiator support seal.

  2. REMOVE FRONT FENDER MAIN SEAL LH


    1. A0155CK

      Using a clip remover, detach the 3 clips and remove the fender main seal.

  3. REMOVE FRONT FENDER MAIN SEAL RH

    Tech Tips

    Use the same procedure described for the LH side.

  4. REMOVE FRONT WIPER ARM LH


    1. Remove the nut, wiper arm and blade.

  5. REMOVE FRONT WIPER ARM RH


    1. Remove the nut, wiper arm and blade.

  6. REMOVE HOOD TO COWL TOP SEAL


    1. A0155QV

      Using a clip remover, detach the 12 clips, 4 clamps and remove the hood to cowl top seal.

  7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A015DL2

      Remove the washer hose.

    2. A0157PP

      Remove the 2 clips.

    3. Detach the 17 claws and remove the cowl top ventilator louver sub-assembly.

  8. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A015BEI

      Remove the 2 nuts and No. 1 engine cover.

  9. REMOVE INTERCOOLER ASSEMBLY


    1. A0158Z5

      Loosen the No. 1 air hose clamp.

    2. A015BZV

      Loosen the No. 2 air hose clamp.

    3. A0155JY

      Disconnect the turbo pressure sensor connector, intake air temperature sensor connector and vacuum hose.

    4. A015DCM

      Remove the 6 nuts, 2 bolts and intercooler.

    5. Remove the 2 gaskets from the air tube LH and RH.

  10. REMOVE ENGINE COVER BRACKET


    1. A0157GI

      Remove the 2 bolts and engine cover bracket.