INTERCOOLER INSTALLATION


  1. INSTALL ENGINE COVER BRACKET


    1. A0157GI

      Install the engine cover bracket with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  2. INSTALL INTERCOOLER ASSEMBLY


    1. A01593RE01

      Install a new gasket to the air tube RH.

      Tech Tips

      Install the gasket with the protrusion facing as shown in the illustration.

    2. A015AS2E01

      Install a new gasket to the air tube LH.

      Tech Tips

      Install the gasket with the protrusion facing as shown in the illustration.

    3. A015DCME01

      Align the No. 1 and No. 2 air hoses and intercooler pipes and connect them, and install the intercooler with the 2 bolts and 2 nuts labeled A in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Temporarily install the 4 nuts labeled B in the illustration.

    5. Tighten the air tube LH and RH with the 4 nuts labeled B shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    6. A0155JY

      Connect the vacuum hose, intake air temperature sensor connector and turbo pressure sensor connector.

    7. A0156MIE01

      Tighten the clamp of the No. 2 air hose.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

      Tech Tips


      • Align the paint mark of the air hose with the protrusion and push in the air hose so that distance B is 0 to 3 mm (0 to 0.118 in.).

      • Position the clamp so that distance A is 2 to 6 mm (0.0787 to 0.236 in.).

      • Make sure the direction of the hose clamp is as shown in the illustration.

    8. A015B2ZE01

      Tighten the clamp of the No. 1 air hose.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

      Tech Tips


      • Align the paint mark of the air hose with the protrusion and push in the air hose so that distance B is 0 to 3 mm (0 to 0.118 in.).

      • Position the clamp so that distance A is 2 to 6 mm (0.0787 to 0.236 in.).

      • Make sure the direction of the hose clamp is as shown in the illustration.

  3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A015BEI

      Install the engine cover with the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A0157PPE01

      Push the ventilator louver in the direction indicated by the arrow in the illustration to attach the 17 claws and 2 clips and install the ventilator louver.

  5. INSTALL HOOD TO COWL TOP SEAL


    1. A0155QV

      Attach the 12 clips and 4 clamps to install the hood to cowl top seal.

    2. A015DL2

      Install the washer hose.

  6. INSTALL FRONT FENDER MAIN SEAL LH


    1. A0155CK

      Attach the 3 clips to install the fender main seal.

  7. INSTALL FRONT FENDER MAIN SEAL RH

    Tech Tips

    Use the same procedure described for the LH side.

  8. INSTALL FRONT WIPER ARM LH


    1. A015AKQE01

      Stop the wiper motor at the automatic stop position.

    2. Clean the wiper pivot serration with a wire brush.

    3. A0155U4E01

      Install the wiper arm and blade with the nut. Make sure that the wiper arm and blade comes to the position shown in the illustration.

      Standard Measurement
      Position Specified Condition
      A 16.8 to 36.8 mm (0.661 to 1.45 in.)
      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Hold down the wiper arm hinge with your hand while tightening the nut.

  9. INSTALL FRONT WIPER ARM RH


    1. A015AKQE01

      Stop the wiper motor at the automatic stop position.

    2. Clean the wiper pivot serration with a wire brush.

    3. A015AOHE01

      Install the wiper arm and blade with the nut. Make sure that the wiper arm and blade comes to the position shown in the illustration.

      Standard Measurement
      Position Specified Condition
      B 20.0 to 40.0 mm (0.787 to 1.57 in.)
      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Hold down the wiper arm hinge with your hand while tightening the nut.

    4. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and there is no interference with the vehicle body.

  10. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 7 clips.