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EXHAUST MANIFOLD REMOVAL

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  1. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A0158H7E01

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

      Table 1. Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket
  2. Click here

    REMOVE AIR CLEANER AND HOSE


    1. A0159Z0

      Disconnect the No. 2 PCV hose and No. 1 air hose.

    2. Disconnect the mass air flow meter connector and detach the clamp.

    3. Remove the 3 bolts and loosen the hose clamp, and then remove the air cleaner and hose.

  3. Click here

    REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  4. Click here

    REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  5. Click here

    REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A0157XJ

      Remove the 10 bolts and No. 1 engine under cover sub-assembly.

  6. Click here

    REMOVE NO. 2 ENGINE UNDER COVER


    1. A015A78

      Remove the 2 bolts and No. 2 engine under cover.

  7. Click here

    REMOVE FRONT FENDER APRON TRIM PACKING B


    1. A015CC0

      w/ KDSS:

      Remove the 3 clips and front fender apron trim packing B.

    2. A015BDJ

      w/o KDSS:

      Remove the 4 clips and front fender apron trim packing B.

  8. Click here

    REMOVE FRONT FENDER APRON TRIM PACKING D


    1. A0155AV

      Remove the 4 clips and front fender apron trim packing D.

  9. Click here

    REMOVE FRONT FENDER APRON TRIM PACKING A


    1. A015AN4

      Remove the 3 clips and front fender apron trim packing A.

  10. Click here

    REMOVE FRONT FENDER APRON TRIM PACKING C


    1. A015D4I

      Remove the 4 clips and front fender apron trim packing C.

  11. Click here

    REMOVE FRONT EXHAUST PIPE ASSEMBLY

    (Click here)

  12. Click here

    REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    (Click here)

  13. Click here

    REMOVE PROPELLER SHAFT HEAT INSULATOR


    1. A015BHU

      Remove the 2 bolts and heat insulator.

  14. Click here

    REMOVE NO. 2 MANIFOLD STAY


    1. A0159NE

      Remove the 3 bolts and No. 2 manifold stay.

  15. Click here

    REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A0158BI

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  16. Click here

    REMOVE EXHAUST MANIFOLD ASSEMBLY LH


    1. A015E59

      Disconnect the air fuel ratio sensor connector and detach the wire harness clamp.

    2. A015DP5E01

      w/ Secondary Air Injection System:

      Remove the 9 nuts, exhaust manifold and 2 gaskets.

      Table 2. Text in Illustration
      *A w/ Secondary Air Injection System
      *B w/o Secondary Air Injection System

    3. w/o Secondary Air Injection System:

      Remove the 7 nuts, exhaust manifold and gasket.

  17. Click here

    REMOVE MANIFOLD STAY


    1. A015C7Z

      Remove the 3 bolts and manifold stay.

  18. Click here

    REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0156O2

      Remove the engine oil level dipstick.

    2. Detach the engine wire clamp.

    3. Remove the bolt and engine oil level dipstick guide.

    4. Remove the O-ring from the engine oil level dipstick guide.

  19. Click here

    REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01597T

      Remove the 3 bolts and heat insulator.

  20. Click here

    REMOVE EXHAUST MANIFOLD ASSEMBLY RH


    1. A015ALE

      Disconnect the air fuel ratio sensor connector and detach the wire harness clamp.

    2. A015DVWE01

      w/ Secondary Air Injection System:

      Remove the 9 nuts, exhaust manifold and 2 gaskets.

      Table 3. Text in Illustration
      *A w/ Secondary Air Injection System
      *B w/o Secondary Air Injection System

    3. w/o Secondary Air Injection System:

      Remove the 7 nuts, exhaust manifold and 2 gaskets.

  21. Click here

    REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)


    1. A015C9LE01

      Using SST, remove the air fuel ratio sensor from the exhaust manifold LH.

      09224-00010
  22. Click here

    REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)


    1. A015DY0E01

      Using SST, remove the air fuel ratio sensor from the exhaust manifold RH.

      09224-00010