EXHAUST MANIFOLD REMOVAL


  1. REMOVE V-BANK COVER


    1. A0159TNE01
      Text in Illustration
      *1 Pin
      *2 Hook

      Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  2. REMOVE AIR CLEANER CAP AND HOSE


    1. Remove the air cleaner cap and hose.


      1. A015DWR

        Disconnect the mass air flow meter connector, vacuum hose and No. 2 PCV hose and detach the clamp.

      2. Loosen the clamp.

      3. Unfasten the 4 hook clamps, and then remove the bolt and the air cleaner cap and hose.

  3. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. Remove the air cleaner filter element.

    2. A015DSS

      Remove the 3 bolts and air cleaner case.

  4. REMOVE FRONT FENDER APRON TRIM PACKING B


    1. A015CC0

      w/ KDSS:

      Remove the 3 clips and front fender apron trim packing B.

    2. A015BDJ

      w/o KDSS:

      Remove the 4 clips and front fender apron trim packing B.

  5. REMOVE FRONT FENDER APRON TRIM PACKING D


    1. A0155AV

      Remove the 4 clips and front fender apron trim packing D.

  6. REMOVE FRONT FENDER APRON TRIM PACKING A


    1. A015AN4

      Remove the 3 clips and front fender apron trim packing A.

  7. REMOVE FRONT FENDER APRON TRIM PACKING C


    1. A015D4I

      Remove the 4 clips and front fender apron trim packing C.

  8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  9. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  10. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A0157XJ

      Remove the 10 bolts and No. 1 engine under cover.

  11. REMOVE NO. 2 ENGINE UNDER COVER


    1. A015A78

      Remove the 2 bolts and No. 2 engine under cover.

  12. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  13. REMOVE MANIFOLD STAY


    1. A015A0B

      Remove the 3 bolts and manifold stay.

  14. REMOVE AIR TUBE (w/ Secondary Air Injection System)


    1. A015BGZ

      Remove the 2 bolts, 2 nuts and air tube.

    2. Remove the 2 gaskets.

      Note

      Be careful not to damage the installation surface of the gaskets.

  15. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY


    • for Manual Tilt and Manual Telescopic Steering Column: Click here

    • for Power Tilt and Power Telescopic Steering Column: Click here

  16. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A015BZC

      Remove the 3 bolts and heat insulator.

  17. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A015B0ZE01
      Text in Illustration
      *A w/ Secondary Air Injection System
      *B w/o Secondary Air Injection System

      Disconnect the air fuel ratio sensor connector.

    2. Remove the 6 nuts, exhaust manifold sub-assembly RH and gasket.

  18. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)


    1. A015DL8E01

      Using SST, remove the air fuel ratio sensor.

      SST
      09224-00010

  19. REMOVE NO. 2 MANIFOLD STAY


    1. A0157CN

      Remove the 3 bolts and No. 2 manifold stay.

  20. REMOVE NO. 2 AIR TUBE (w/ Secondary Air Injection System)


    1. A015D72

      Remove the 2 bolts, 2 nuts and No. 2 air tube.

    2. Remove the 2 gaskets.

      Note

      Be careful not to damage the installation surface of the gaskets.

  21. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A015B2D

      Remove the 3 bolts and heat insulator.

  22. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A0156P3E01
      Text in Illustration
      *A w/ Secondary Air Injection System
      *B w/o Secondary Air Injection System

      Disconnect the air fuel ratio sensor connector.

    2. Remove the 6 nuts, exhaust manifold sub-assembly LH and gasket.

  23. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)


    1. A015C3VE01

      Using SST, remove the air fuel ratio sensor.

      SST
      09224-00010