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INTAKE MANIFOLD REMOVAL

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  1. Click here

    DISCHARGE FUEL SYSTEM PRESSURE

    (Click here)

  2. Click here

    PRECAUTION

    Note:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  3. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  4. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A0158H7E01

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

      Table 1. Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket
  5. Click here

    REMOVE AIR CLEANER CAP AND HOSE


    1. A0156RY

      Disconnect the No. 2 PCV hose and No. 1 air hose.

    2. Disconnect the mass air flow meter connector and detach the clamp.

    3. Detach the 4 clamps.

    4. Loosen the hose clamp and remove the air cleaner cap and hose.

  6. Click here

    REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01588F

      Remove the 3 bolts and screw.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  7. Click here

    REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. A0159SG

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

  8. Click here

    REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A0157XJ

      Remove the 10 bolts and No. 1 engine under cover sub-assembly.

  9. Click here

    DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap and drain the coolant.

      Tip:

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    3. Loosen the 2 cylinder block drain cock plugs and drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      13 N*m 130 kgf*cm 9 ft.*lbf
    5. A015AEQE01

      Tighten the radiator drain cock plug by hand.

      Table 2. Text in Illustration
      *1 Reservoir Cap *2 Radiator Cap
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug
  10. Click here

    REMOVE NO. 5 WATER BY-PASS PIPE


    1. A015C9F

      Disconnect the 2 water by-pass hoses and remove the 2 bolts and No. 5 water by-pass pipe.

  11. Click here

    REMOVE EGR VALVE BRACKET


    1. A015878

      Detach the 2 wire harness clamps and PCV hose clamp.

    2. Remove the 3 bolts and EGR valve bracket.

  12. Click here

    REMOVE PCV HOSE ASSEMBLY


    1. A0157B6

      Disconnect the PCV hose from the PCV pipe of the cylinder head cover LH and RH.

    2. Remove the bolt and PCV hose.

  13. Click here

    REMOVE AIR TUBE SUB-ASSEMBLY (w/ Secondary Air Injection System)


    1. A0157J8

      Disconnect the No. 2 air injection system hose from the air switching valve.

    2. A0157HJ

      Disconnect the manifold absolute pressure sensor connector and detach the clamp.

    3. Remove the 2 bolts and bracket.

    4. A01561L

      Remove the bolt and air tube.

  14. Click here

    REMOVE INTAKE MANIFOLD


    1. w/o Secondary Air Injection System:


      1. A0155IQ

        Disconnect the manifold absolute pressure sensor connector and detach the clamp.

      2. Remove the 2 bolts and bracket.

    2. A015BVJ

      Disconnect the No. 4 water by-pass hose.

    3. Disconnect the throttle position sensor and throttle control motor connector.

    4. Disconnect the PCV valve hose.

    5. A015AH1

      Disconnect the purge VSV connector.

    6. Disconnect the purge line hose from the purge VSV.

    7. Disconnect the vacuum switching valve connector (for ACIS).

    8. A015DDM

      Remove the bolt.

    9. Detach the 3 wire harness clamps from the 3 wire harness brackets.

    10. A015BTH

      Disconnect the fuel tube from the fuel delivery pipe (Click here).

    11. A015CID

      Disconnect the fuel tube from the No. 2 fuel delivery pipe (Click here).

    12. A0159NP

      Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.

      Table 3. Text in Illustration
      A015DIT Bolt
      A015CC1 Nut
  15. Click here

    REMOVE FUEL TUBE SUB-ASSEMBLY


    1. A015ALH

      Remove the bolt and fuel tube from the intake manifold.

  16. Click here

    REMOVE BRACKET


    1. A015CAK

      Remove the 2 bolts and 2 brackets.

  17. Click here

    REMOVE V-BANK COVER BRACKET


    1. A015DEP

      Remove the 2 bolts and V-bank cover bracket.

  18. Click here

    REMOVE V-BANK COVER PIN


    1. A015D0N

      Remove the V-bank cover pin from the intake manifold.

  19. Click here

    REMOVE INTAKE FLANGE


    1. A0156EX

      Remove the 2 nuts and intake flange.

  20. Click here

    REMOVE STUD BOLT

    Note:

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. A01589O

      Using an E5 "TORX" socket wrench, remove the 2 stud bolts.

  21. Click here

    REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. A015DQAE01

      Disconnect the 2 vacuum hoses and detach the 3 clamps.

    2. Remove the bolt and vacuum switching valve.

  22. Click here

    REMOVE PURGE VSV


    1. A01557O

      Disconnect the purge line hose from the intake manifold.

    2. Remove the bolt and purge VSV.

  23. Click here

    REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. A015617

      Disconnect the manifold absolute pressure sensor connector.

    2. Remove the bolt and manifold absolute pressure sensor.

  24. Click here

    REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY


    1. A01569K

      Remove the 4 bolts, throttle body with motor assembly and gasket.