REAR AIR CONDITIONING UNIT (w/o Heater) REASSEMBLY


  1. INSTALL WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY

  2. INSTALL EVAPORATOR SUB-ASSEMBLY

    A0156NN

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the evaporator.

    3. Install the evaporator.

    4. A015DUA

      Install the rear cooling unit case LH with the 12 screws.

  3. INSTALL REAR BLOWER MOTOR

    A0157GT

    1. Install the blower motor with the 3 screws.

    2. Connect the connector.

  4. INSTALL BLOWER RESISTOR

    A015BZ1

    1. Install the blower resistor with the 2 screws.

    2. Connect the connector.

  5. INSTALL REAR COOLING UNIT EXPANSION VALVE

    A0155KJ

    1. Using a 4 mm hexagon wrench, install the expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    2. Attach the clamp.

    3. Connect the connector.

  6. INSTALL AIR CONDITIONER ACCESSORY ASSEMBLY

    A0157WL

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the air conditioner accessory assembly.

    3. Install the air conditioner accessory assembly.

    4. Install the bolt and 2 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    5. A0158NN

      Install new packing as shown in the illustration.

  7. INSTALL DRAIN COOLER HOSE

    A0155OR

    1. Attach the claw to install the drain hose.

    2. Install the screw.

  8. INSTALL REAR SIDE NO. 3 AIR DUCT

    A0158W8

    1. Install the duct with the 2 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  9. INSTALL COOLING UNIT BRACKET

    A0157TA

    1. Install the bracket with the 2 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }