REAR AIR CONDITIONING UNIT (w/ Heater) DISASSEMBLY


  1. REMOVE REAR SIDE NO. 2 AIR DUCT

    A0155N3

    1. Remove the 3 screws and duct.

  2. REMOVE REAR SIDE NO. 3 AIR DUCT

    A0156FO

    1. Remove the 2 screws and duct.

  3. REMOVE DRAIN COOLER HOSE

    A0155OR

    1. Remove the screw.

    2. Detach the claw and remove the drain hose.

  4. REMOVE REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A015CS3

    1. Disconnect the connector.

    2. Remove the 2 screws and damper servo.

  5. REMOVE REAR MODE DAMPER SERVO SUB-ASSEMBLY

    A0158PH

    1. Remove the 2 screws and plate cover.

    2. A015CW3

      Disconnect the connector.

    3. Remove the 2 screws and damper servo.

  6. REMOVE NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY

    A015B32

    1. Disconnect the connector.

    2. Remove the 2 screws and damper servo.

  7. REMOVE AIR CONDITIONER ACCESSORY ASSEMBLY

    A015BIG

    1. Remove the packing.

    2. A0155LS

      Remove the bolt and 4 screws.

    3. Using pliers, grip the claws of the clips and slide the 2 clips.

    4. Remove the air conditioner accessory assembly.

    5. Remove the 2 O-rings from the air conditioner accessory assembly.

  8. REMOVE REAR COOLING UNIT EXPANSION VALVE

    A0155JX

    1. Disconnect the connector.

    2. Detach the clamp.

    3. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and expansion valve.

  9. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

    A0156SW

    1. Remove the screw and detach the claw.

    2. Remove the heater clamp.

    3. A015AUG

      Remove the heater radiator.

  10. REMOVE REAR BLOWER MOTOR

    A015DKH

    1. Disconnect the connector.

    2. Remove the 3 screws and blower motor.

  11. REMOVE BLOWER MOTOR CONTROLLER

    A0158SD

    1. Disconnect the connector.

    2. Remove the 2 screws and blower motor controler.

  12. REMOVE EVAPORATOR SUB-ASSEMBLY

    A0155TL

    1. Remove the 12 screws and rear cooling unit case LH.

    2. Remove the evaporator.

    3. A0156NN

      Remove the 2 O-rings from the evaporator.

  13. REMOVE REAR EVAPORATOR TEMPERATURE SENSOR

    A015CPC

    1. Detach the 2 claws and remove the sensor.

  14. REMOVE WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY