COMPRESSOR (for 1VD-FTV) REMOVAL


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  2. REMOVE RADIATOR ASSEMBLY

    Click here

  3. REMOVE INTERCOOLER ASSEMBLY

    Click here

  4. REMOVE NO. 2 AIR CLEANER PIPE SUB-ASSEMBLY


    1. A015D8F

      Loosen the hose clamp.

    2. Remove the bolt and No. 1 air cleaner pipe.

  5. REMOVE NO. 2 INTAKE AIR CONNECTOR PIPE


    1. A0159KE

      w/ Intercooler:

      Disconnect the vacuum hose.

    2. A0158T4

      Loosen the hose clamp, and remove the bolt and No. 2 intake air connector pipe.

  6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A015CNU

      Remove the bolt and disconnect the discharge hose from the cooler compressor.

    2. Remove the O-ring from the discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  7. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A01562J

      Remove the bolt and disconnect the suction hose from the cooler compressor.

    2. Remove the O-ring from the suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  8. REMOVE COOLER COMPRESSOR ASSEMBLY


    1. A01558S

      Disconnect the connector.

    2. Remove the 4 bolts.

    3. A01574F

      Remove the cooler compressor as shown in the illustration.