H150F MANUAL TRANSMISSION / TRANSAXLE SERVICE DATA

TRANSMISSION CASE OIL SEAL
transmission case oil seal 15.4 to 16.2 mm (0.607 to 0.637 in.)
MANUAL TRANSMISSION UNIT
No. 3 transmission clutch hub shaft snap ring clearance 0.1 mm (0.0039 in.) or less
No. 3 transmission clutch hub shaft snap ring thickness A 2.40 to 2.45 mm (0.0945 to 0.0965 in.)
B 2.45 to 2.50 mm (0.0965 to 0.0984 in.)
C 2.50 to 2.55 mm (0.0984 to 0.100 in.)
D 2.55 to 2.60 mm (0.100 to 0.102 in.)
E 2.60 to 2.65 mm (0.102 to 0.104 in.)
F 2.65 to 2.70 mm (0.104 to 0.106 in.)
Reverse gear thrust clearance Standard 0.15 to 0.52 mm (.0.00591 to 0.0204 in.)
Intermediate plate straight pin 7.0 to 9.0 mm (.0.276 to 0.354 in.)
Transfer adapter straight pin Upper side 4.0 to 6.0 mm (.0.158 to 0.236 in.)
Front side 9.0 to 11.0 mm (.0.355 to 0.433 in.)
Transfer adapter ring pin 4.0 to 6.0 mm (.0.157 to 0.236 in.)
INPUT SHAFT
No. 2 synchronizer ring clearance Standard 0.08 to 0.16 mm (0.0315 to 0.0629 in.)
Minimum 0.08 mm (0.0315 in.)
Front bearing shaft snap ring clearance 0.10 mm (0.00393 in.) or less
Front bearing shaft snap ring thickness A 2.50 to 2.55 mm (0.0984 to 0.100 in.)
B 2.55 to 2.60 mm (0.100 to 0.102 in.)
C 2.60 to 2.65 mm (0.102 to 0.104 in.)
D 2.65 to 2.70 mm (0.104 to 0.106 in.)
E 2.70 to 2.75 mm (0.106 to 0.108 in.)
F 2.75 to 2.80 mm (0.108 to 0.110 in.)
OUTPUT SHAFT
3rd gear thrust clearance 0.10 to 0.45 mm (0.00394 to 0.0177 in.)
5th gear thrust clearance 0.10 to 0.35 mm (0.00394 to 0.0137 in.)
2nd gear thrust clearance 0.10 to 0.35 mm (0.00394 to 0.0137 in.)
1st gear thrust clearance 0.10 to 0.45 mm (0.00394 to 0.0177 in.)
3rd gear radial clearance 0.020 to 0.073 mm (0.000788 to 0.00287 in.)
5th gear radial clearance 0.015 too 0.068 mm (0.000591 to 0.00267 in.)
2nd gear radial clearance 0.015 too 0.068 mm (0.000591 to 0.00267 in.)
1st gear radial clearance 0.020 to 0.073 mm (0.000788 to 0.00287 in.)
Output shaft runout Maximum 0.03 mm (0.00118 in.)
Output shaft outer diameter Standard: Part A 37.979 to 37.995 mm (1.4952 to 1.4959 in.)
Standard: Part B 45.984 to 46.000 mm (1.8104 to 1.8110 in.)
Standard: Part C 57.984 to 58.000 mm (2.2828 to 2.2835 in.)
Standard: Part D 49.979 to 49.995 mm (1.9677 to 1.9683 in.)
Minimum: Part A 37.979 mm (1.4952 in.)
Minimum: Part B 45.984 mm (1.8104 in.)
Minimum: Part C 57.984 mm (2.2828 in.)
Minimum: Part D 49.979 mm (1.9677 in.)
3rd gear inner diameter Standard 44.015 to 44.040 mm (1.733 to 1.734 in.)
Maximum 44.040 mm (1.734 in.)
5th gear inner diameter Standard 53.015 to 53.040 mm (2.087 to 2.088 in.)
Maximum 53.040 mm (2.088 in.)
2nd gear inner diameter Standard 65.015 to 65.040 mm (2.560 to 2.561in.)
Maximum 65.040 mm (2.561in.)
1st gear inner diameter Standard 57.015 to 57.040 mm (2.2447 to 2.2457 in.)
Maximum 57.040 mm (2.2457 in.)
No. 3 synchronizer ring (For 3rd gear) clearance Standard 1.15 to 2.05 mm (0.0453 to 0.0807 in.)
Minimum 1.15 mm (0.0453 in.)
No. 3 synchronizer ring (For 5th gear) clearance Standard 0.80 to 1.60 mm (0.0315 to 0.0629 in.)
Minimum 0.80 mm (0.0315 in.)
No. 2 synchronizer ring (For 2nd gear) clearance Standard 1.23 to 2.13 mm (0.0485 to 0.0838 in.)
Minimum 1.23 mm (0.0485 in.)
No. 1 synchronizer ring (For 1st gear) clearance Standard 1.25 to 2.15 mm (0.0493 to 0.0846 in.)
Minimum 1.25 mm (0.0493 in.)
No. 3 transmission clutch hub shaft snap ring clearance 0.10 mm (0.00393 in.) or less
No. 3 transmission clutch hub shaft snap ring thickness A 2.40 to 2.45 mm (0.0945 to 0.0965 in.)
B 2.45 to 2.50 mm (0.0965 to 0.0984 in.)
C 2.50 to 2.55 mm (0.0984 to 0.100 in.)
D 2.55 to 2.60 mm (0.100 to 0.102 in.)
E 2.60 to 2.65 mm (0.102 to 0.104 in.)
F 2.65 to 2.70 mm (0.104 to 0.106 in.)
No. 2 clutch hub setting shaft snap ring clearance 0.10 mm (0.00393 in.) or less
No. 2 clutch hub setting shaft snap ring thickness 4 1.90 to 1.95 mm (0.0748 to 0.0768 in.)
5 1.95 to 2.00 mm (0.0768 to 0.0787 in.)
6 2.00 to 2.05 mm (0.0787 to 0.0807 in.)
7 2.05 to 2.10 mm (0.0807 to 0.0827 in.)
8 2.10 to 2.15 mm (0.0827 to 0.0847 in.)
9 2.15 to 2.20 mm (0.0847 to 0.0866 in.)
No. 1 clutch hub shaft snap ring clearance 0.10 mm (0.00393 in.) or less
No. 1 clutch hub shaft snap ring thickness A 2.90 to 2.95 mm (0.114 to 0.116 in.)
B 2.95 to 3.00 mm (0.116 to 0.118 in.)
C 3.00 to 3.05 mm (0.118 to 0.120 in.)
D 3.05 to 3.10 mm (0.120 to 0.122 in.)
E 3.10 to 3.15 mm (0.122 to 0.124 in.)
F 3.15 to 3.20 mm (0.124 to 0.126 in.)
Reverse gear snap ring clearance 0.10 mm (0.00393 in.) or less
Reverse gear snap ring thickness A 2.40 to 2.45 mm (0.0945 to 0.0965 in.)
B 2.45 to 2.50 mm (0.0965 to 0.0984 in.)
C 2.50 to 2.55 mm (0.0984 to 0.100 in.)
D 2.55 to 2.60 mm (0.100 to 0.102 in.)
E 2.60 to 2.65 mm (0.102 to 0.104 in.)
F 2.65 to 2.70 mm (0.104 to 0.106 in.)
G 2.70 to 2.75 mm (0.106 to 0.108 in.)
H 2.75 to 2.80 mm (0.108 to 0.110 in.)
COUNTER GEAR AND REVERSE IDLER GEAR
Counter gear journal outer diameter Standard 35.957 to 35.970 mm (1.41562 to 1.41613 in.)
Minimum 35.957 mm (1.41562 in.)
Counter gear runout Maximum 0.03 mm (0.00118 in.)
Reverse idler gear radial clearance Standard 0.015 to 0.059 mm (0.000591 to 0.0232 in.)
Maximum 0.059 mm (0.0232 in.)
Front No. 1 counter gear bearing snap ring clearance 0.1 mm (0.00393 in.) or less
Front No. 1 counter gear bearing snap ring thickness A 2.45 to 2.50 mm (0.0965 to 0.0984 in.)
B 2.50 to 2.55 mm (0.0984 to 0.100 in.)
C 2.55 to 2.60 mm (0.100 to 0.102 in.)
D 2.60 to 2.65 mm (0.102 to 0.104 in.)
E 2.65 to 2.70 mm (0.104 to 0.106 in.)
F 2.70 to 2.75 mm (0.106 to 0.108 in.)
OIL PUMP
Tip clearance Standard 0.10 to 0.22 mm (0.00394 to 0.00866 in.)
Maximum 0.22 mm (0.00866 in.)
Body clearance Standard 0.075 to 0.170 mm (0.00296 to 0.00669 in.)
Maximum 0.170 mm (0.00669 in.)
Manual transmission oil
Capacity Classification
3.0 liters (3.2 US qts, 2.6 Imp. qts)

API GL-4

SAE 75W-90