1VD-FTV STARTING SERVICE DATA

Starter assembly No-load characteristics current 200 A or less at 11 V
Starter armature assembly Standard resistance Commutator Below 1 Ω
Commutator - Armature coil core 10 kΩ or higher
Maximum circle runout 0.05 mm (0.00197 in.)
Standard commutator diameter 36.0 mm (1.42 in.)
Minimum commutator diameter 35.0 mm (1.38 in.)
Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.2 mm (0.00787 in.)
Starter yoke assembly Standard resistance Terminal C plate - Brushes Below 1 Ω
Brushes - Starter yoke body 10 kΩ or higher
Brush length Standard length 21.0 mm (0.827 in.)
Minimum length 12.0 mm (0.472 in.)
Starter brush holder assembly Standard resistance Positive (+) brush holder - Negative (-) brush holder 10 kΩ or higher
Brush spring Standard spring installed load 36 N (3.6 kgf, 8.0 lbf)
Minimum spring installed load 12 N (1.2 kgf, 2.7 lbf)
Magnet starter switch assembly Standard resistance Terminal 50 - Terminal C Below 0.3 Ω
Terminal 50 - Housing body Below 0.8 Ω
Glow plug

Standard resistance

w/o DPF

Glow plug terminal - Body ground Approximately 1 Ω at 20°C (68°F)

Standard resistance

w/ DPF

0.7 Ω or higher at 20°C (68°F)
Starter relay Standard resistance 3 - 5 10 kΩ or higher (Battery voltage is not applied to terminals 1 and 2)
Below 1 Ω (Battery voltage is applied to terminals 1 and 2)
Starter cut relay Standard resistance 3 - 5 10 kΩ or higher (Battery voltage is not applied to terminals 1 and 2)
Below 1 Ω (Battery voltage is applied to terminals 1 and 2)

ACC relay

(Main body ECU)

Standard resistance 2A-1 - 2D-8 10 kΩ or higher (Battery voltage is not applied between 2D-45 and 2D-62)
Below 1 Ω (Battery voltage is applied between 2D-45 and 2D-62)
No. 1 glow relay Standard resistance 3 - 5 10 kΩ or higher (Battery voltage is not applied to terminals 1 and 2)
Below 1 Ω (Battery voltage is applied to terminals 1 and 2)
No. 2 Glow relay Standard resistance 3 - 5 10 kΩ or higher (Battery voltage is not applied to terminals 1 and 2)
Below 1 Ω (Battery voltage is applied to terminals 1 and 2)
Engine switch Standard resistance 7 - 5 Below 1 Ω (Engine switch is pushed)
2 - 5 Below 1 Ω (Engine switch is pushed)
7 - 5 10 kΩ or higher (Engine switch is not pushed)
2 - 5 10 kΩ or higher (Engine switch is not pushed)
ignition switch Standard resistance All combinations of all terminals 10 kΩ or higher (LOCK)
4 (AM1) - 2 (ACC) Below 1 Ω (ACC)

4 (AM1) - 2 (ACC)

4 (AM1) - 1 (IG1)

5 (AM2) - 6 (IG2)

Below 1 Ω (ON)

4 (AM1) - 1 (IG1)

4 (AM1) - 3 (ST1)

5 (AM2) - 6 (IG2)

Below 1 Ω (START)