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HEATING / AIR CONDITIONING TORQUE SPECIFICATIONS

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Table 1. REFRIGERANT LINE
Part tightened N*m kgf*cm ft.*lbf
No. 1cooler refrigerant discharge hose x Cooler condenser assembly 5.4 55 48 in.*lbf
Cooler refrigerant liquid pipe A x Cooler condenser assembly 5.4 55 48 in.*lbf
No. 1cooler refrigerant discharge hose x Cooler compressor assembly 9.8 100 87 in.*lbf

w/ Cool Box:

Air conditioning hose and accessory x Cool box assembly

 5.4 55 48 in.*lbf

w/ Cool Box:

Liquid hose x Cool box assembly

 5.4 55 48 in.*lbf

w/ Cool Box:

Liquid hose x Air conditioner tube and accessory assembly

 5.4 55 48 in.*lbf
Air conditioner tube and accessory assembly x Body 9.8 100 87 in.*lbf
Table 2. FRONT AIR CONDITIONING UNIT (for LHD)
Part tightened N*m kgf*cm ft.*lbf
Instrument panel reinforcement assembly x Body 18 184 13

Instrument panel reinforcement assembly x Body

Floor panel

 9.8 100 87 in.*lbf
Instrument panel reinforcement assembly x Air conditioning unit assembly Bolt 9.8 100 87 in.*lbf
Screw 6.0 61 53 in.*lbf

w/ Cool Box:

Air conditioning hose and accessory x Body

 9.8 100 87 in.*lbf
Air conditioner tube and accessory assembly x No. 1 cooler evaporator sub-assembly 3.5 36 31 in.*lbf

w/ Cool Box:

No. 1 connector tube x No. 1 cooler evaporator sub-assembly

 3.5 36 31 in.*lbf
Table 3. FRONT AIR CONDITIONING UNIT (for RHD)
Part tightened N*m kgf*cm ft.*lbf
Instrument panel reinforcement assembly x Body 18 184 13

Instrument panel reinforcement assembly x Body

Floor panel

 9.8 100 87 in.*lbf
Instrument panel reinforcement assembly x Air conditioning unit assembly Bolt 9.8 100 87 in.*lbf
Screw 6.0 61 53 in.*lbf

w/ Cool Box:

Air conditioning hose and accessory x Body

 9.8 100 87 in.*lbf
Air conditioner tube and accessory assembly x No. 1 cooler evaporator sub-assembly 3.5 36 31 in.*lbf

w/ Cool Box:

No. 1 connector tube x No. 1 cooler evaporator sub-assembly

 3.5 36 31 in.*lbf
Table 4. REAR AIR CONDITIONING UNIT (w/ Heater)
Part tightened N*m kgf*cm ft.*lbf
Rear cooling unit assembly x Air conditioning accessory assembly 5.4 55 48 in.*lbf
Rear side No. 2 air duct x Rear cooling unit assembly 5.4 55 48 in.*lbf
Rear cooling unit expansion valve x Evaporator sub-assembly 3.5 36 31 in.*lbf
Air conditioner accessory assembly x Rear cooling unit assembly 5.4 55 48 in.*lbf
Table 5. REAR AIR CONDITIONING UNIT (w/o Heater)
Part tightened N*m kgf*cm ft.*lbf
Rear cooling unit assembly x Air conditioning accessory assembly 5.4 55 48 in.*lbf
Rear side No. 2 air duct x Rear cooling unit assembly 5.4 55 48 in.*lbf
Rear cooling unit expansion valve x Evaporator sub-assembly 3.5 36 31 in.*lbf
Air conditioner accessory assembly x Rear cooling unit assembly 5.4 55 48 in.*lbf
Table 6. REAR BLOWER MOTOR
Part tightened N*m kgf*cm ft.*lbf
Rear cooling unit assembly x Body 5.4 55 48 in.*lbf
Table 7. BLOWER MOTOR CONTROLLER (w/ Heater)
Part tightened N*m kgf*cm ft.*lbf
Rear cooling unit assembly x Body 5.4 55 48 in.*lbf
Table 8. BLOWER RESISTOR (w/o Heater)
Part tightened N*m kgf*cm ft.*lbf
Rear cooling unit assembly x Body 5.4 55 48 in.*lbf
Table 9. COMPRESSOR (for 1GR-FE)
Part tightened N*m kgf*cm ft.*lbf
No. 1cooler refrigerant discharge hose x Cooler compressor assembly 9.8 100 87 in.*lbf
Suction hose sub-assembly x Cooler compressor assembly 9.8 100 87 in.*lbf
Magnet clutch assembly x Cooler compressor assembly 18 184 13
Cooler compressor assembly x Engine 24.5 250 18
Table 10. COMPRESSOR (for 1VD-FTV)
Part tightened N*m kgf*cm ft.*lbf
No. 1cooler refrigerant discharge hose x Cooler compressor assembly 9.8 100 87 in.*lbf
Suction hose sub-assembly x Cooler compressor assembly 9.8 100 87 in.*lbf
Magnet clutch assembly x Cooler compressor assembly 18 184 13
Cooler compressor assembly x Engine 24.5 250 18
Table 11. COMPRESSOR (for 1UR-FE)
Part tightened N*m kgf*cm ft.*lbf
No. 1cooler refrigerant discharge hose x Cooler compressor assembly 9.8 100 87 in.*lbf
Suction hose sub-assembly x Cooler compressor assembly 9.8 100 87 in.*lbf
Magnet clutch assembly x Cooler compressor assembly 18 184 13
Cooler compressor assembly x Engine Stud bolt 10 102 7
Bolt 24.5 250 18
Nut 24.5 250 18
Table 12. COMPRESSOR (for 3UR-FE)
Part tightened N*m kgf*cm ft.*lbf
No. 1cooler refrigerant discharge hose x Cooler compressor assembly 9.8 100 87 in.*lbf
Suction hose sub-assembly x Cooler compressor assembly 9.8 100 87 in.*lbf
Magnet clutch assembly x Cooler compressor assembly 18 184 13
Cooler compressor assembly x Engine Stud bolt 10 102 7
Bolt 24.5 250 18
Nut 24.5 250 18
Table 13. CONDENSER
Part tightened N*m kgf*cm ft.*lbf
High pitched horn assembly x Body 18 194 14
Low pitched horn assembly x Body 18 194 14
Radiator support sub-assembly x Body 21.7 221 16
Hood lock assembly x Radiator support sub-assembly 5.5 56 49 in.*lbf
Shroud blower assembly x Radiator support sub-assembly 9.8 100 87 in.*lbf
Hood lock support brace sub-assembly x Body for nut 5.5 56 49 in.*lbf
for bolt 21.7 221 16
Transmission oil cooler air duct x Oil cooler assembly 4.9 50 43 in.*lbf
Oil cooler assembly x Body 12 122 9
Cooler condenser assembly x Body 9.8 100 87 in.*lbf
No. 1 cooler refrigerant discharge hose x Cooler condenser assembly 5.4 55 48 in.*lbf
Cooler refrigerant liquid pipe A x Cooler condenser assembly 5.4 55 48 in.*lbf
Cap x Cooler condenser assembly 2.9 30 26 in.*lbf
Table 14. FRONT EVAPORATOR TEMPERATURE SENSOR (for LHD)
Part tightened N*m kgf*cm ft.*lbf
Air conditioner tube and accessory assembly x No. 1 cooler evaporator sub-assembly 3.5 36 31 in.*lbf

w/ Cool Box:

No. 1 connector tube x No. 1 cooler evaporator sub-assembly

 3.5 36 31 in.*lbf
Table 15. FRONT EVAPORATOR TEMPERATURE SENSOR (for RHD)
Part tightened N*m kgf*cm ft.*lbf
Air conditioner tube and accessory assembly x No. 1 cooler evaporator sub-assembly 3.5 36 31 in.*lbf

w/ Cool Box:

No. 1 connector tube x No. 1 cooler evaporator sub-assembly

 3.5 36 31 in.*lbf
Table 16. REAR EVAPORATOR TEMPERATURE SENSOR (w/ Heater)
Part tightened N*m kgf*cm ft.*lbf
Rear cooling unit assembly x Air conditioning accessory assembly 5.4 55 48 in.*lbf
Rear side No. 2 air duct x Rear cooling unit assembly 5.4 55 48 in.*lbf
Rear cooling unit expansion valve x Evaporator sub-assembly 3.5 36 31 in.*lbf
Air conditioner accessory assembly x Rear cooling unit assembly 5.4 55 48 in.*lbf
Table 17. HEATER WATER PUMP (w/ Viscous Heater)
Part tightened N*m kgf*cm ft.*lbf
Idler pulley bracket x Engine assembly 48.5 495 36
Idler pulley assembly x Engine assembly 48.5 495 36
Viscous with magnet clutch heater assembly x Engine assembly 48.5 495 36
Table 18. PRESSURE SWITCH
Part tightened N*m kgf*cm ft.*lbf
Pressure switch x Cooler refrigerant liquid pipe A 10.8 110 8