1VD-FTV INTAKE / EXHAUST TORQUE SPECIFICATIONS

SNORKEL AIR CLEANER
Part Tightened N*m kgf*cm ft.*lbf
Inlet air cleaner seal bracket x Body panel 6.5 70 58 in.*lbf
No. 2 inlet air cleaner x Body panel 5.5 56 49 in.*lbf
Air cleaner x Body panel 5.0 51 44 in.*lbf
No. 1 inlet air cleaner x Body panel 5.5 56 49 in.*lbf
INTAKE MANIFOLD
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt Intake pipe 6.0 61 53 in.*lbf

No. 3 intake manifold

42 mm (1.65 in.) bolt length

 6.0 61 53 in.*lbf

No. 3 intake manifold

24 mm (0.945 in.) bolt length

 5.0 51 44 in.*lbf

No. 3 intake manifold

39 mm (1.54 in.) bolt length

 4.0 41 35 in.*lbf
No. 2 intake manifold x Cylinder head LH 21 214 15
No. 1 intake manifold x Cylinder head RH 21 214 15
No. 1 fuel pipe clamp X Cylinder head RH and LH w/ DPF 10 102 7
Fuel hose bracket x Cylinder head LH w/ DPF 21 214 15
No. 1 water by-pass pipe x Cylinder block for union bolt 59 600 43
for bolt 10 102 7
No. 4 nozzle leakage pipe x Cylinder head LH w/o DPF for union bolt 21 214 15
for bolt 10 102 7
No. 3 nozzle leakage pipe x Cylinder head RH w/o DPF for union bolt 21 214 15
for bolt 10 102 7
EGR valve with EGR cooler x No. 1 and No. 2 intake manifold w/ EGR System 21 214 15
No. 1 and No. 2 EGR pipe x Cylinder head w/ EGR System 29 296 21
EGR pipe insulator x No. 1 EGR pipe and No. 2 EGR pipe w/ EGR System 21 214 15
No. 3 intake manifold x No. 1 and No. 2 intake manifold 21 214 15
No. 2 engine wire x Timing gear case 32 326 24
No. 2 engine wire x No. 3 intake manifold 13 133 10
Intake pipe x No. 3 intake manifold 21 214 15
No. 3 nozzle leakage pipe x No. 1 and No. 2 nozzle leakage pipe w/ DPF for injector hollow screw 21 214 15
No. 3 nozzle leakage pipe x Intake pipe and Fuel hose bracket w/ DPF for bolt 21 214 15
Injection pipe RH x Common rail RH x Fuel injector RH 34 347 25
Injection pipe clamp x Injection pipe RH w/ Intercooler 5.0 51 44 in.*lbf
No. 2 injection pipe clamp x No. 5 injection pipe 5.0 51 44 in.*lbf
No. 5 injection pipe x Common rail RH x Fuel supply pump 34 347 25
Fuel pump motor wire x No. 3 intake manifold 10 102 7
Fuel filter to injection pump fuel pipe x Fuel supply pump w/ DPF for union bolt 12 125 9
Fuel filter to injection pump fuel pipe x No. 3 intake manifold and Cylinder head cover LH w/ DPF for bolt and nut 10 102 7
Fuel filter to injection pump fuel pipe x Cylinder head cover LH w/o DPF 10 102 7
Injection pipe LH x Common rail LH x Fuel injector LH 34 347 25
Injection pipe clamp x Injection pipe LH w/ Intercooler 5.0 51 44 in.*lbf
No. 4 nozzle leakage pipe x No. 2 nozzle leakage pipe w/ DPF 32 321 23
No. 6 injection pipe x Common rail RH and LH 34 347 25
No. 2 injection pipe clamp x No. 6 injection pipe 5.0 51 44 in.*lbf
No. 6 injection pipe bracket x No. 3 intake manifold w/o EGR System 10 102 7
No. 2 fuel pipe x Fuel injection pipe for union bolt 25 255 18
No. 2 fuel pipe x Cylinder head cover LH for bolt and nut 10 102 7
No. 2 fuel pipe x No. 2 injection pipe clamp x No. 5 injection pipe 4.0 41 35 in.*lbf
No. 4 water by-pass pipe x Cylinder head and timing gear case 10 102 7
No. 3 water by-pass pipe x Cylinder head cover RH w/o Viscous Heater 10 102 7
No. 1 air cleaner pipe x Timing gear case 21 214 15
No. 1 air cleaner pipe x No. 1 intake air connector pipe 6.3 64 56 in.*lbf
Heater water pipe x Cylinder head cover RH x No. 1 air cleaner pipe w/ Viscous Heater 9.8 100 87 in.*lbf
No. 2 air cleaner pipe x Timing gear case 21 214 15
No. 2 air cleaner pipe x No. 2 intake air connector pipe 6.3 64 56 in.*lbf
No. 4 air tube x Air tube support 21 214 15
No. 4 air tube x No. 2 air tube 6.3 64 56 in.*lbf
Suction hose x No. 4 air tube 9.8 100 87 in.*lbf
No. 2 air hose x Intercooler 6.3 64 56 in.*lbf
No. 3 air tube x No. 1 intake air connector bracket 21 214 15
No. 3 air tube x No. 1 air tube 6.3 64 56 in.*lbf
No. 1 air hose x Intercooler 6.3 64 56 in.*lbf
Intake air connector x Timing chain cover and No. 3 engine hanger 21 214 15
Intake air connector x No. 1 and No. 2 air cleaner pipe 6.3 64 56 in.*lbf
No. 1 air cleaner hose x Air cleaner case and intake air connector 2.5 25 22 in.*lbf
No. 2 engine oil level dipstick guide x Cylinder head cover RH and air tube 10 102 7
No. 2 cool air inlet x No. 2 intercooler support bracket and No. 3 intercooler support bracket and Air tube LH w/o Intercooler 21 214 15
No. 2 air hose x No. 2 cool air inlet w/o Intercooler 6.3 64 56 in.*lbf
No. 1 cool air inlet x Intercooler support bracket and Air tube RH w/o Intercooler 21 214 15
No. 1 air hose x No. 1 cool air inlet w/o Intercooler 6.3 64 56 in.*lbf
EXHAUST MANIFOLD W/ TURBOCHARGER
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt

No. 1 turbocharger

41.4 mm (1.63 in.) bolt length

 20 204 15

No. 1 turbocharger

39.5 mm (1.56 in.) bolt length

 20 204 15

No. 1 turbocharger

23.5 mm (0.925 in.) bolt length

 6.0 61 53 in.*lbf

No. 2 turbocharger

39.5 mm (1.56 in.) bolt length

 20 204 15

Exhaust manifold LH

39.5 mm (1.56 in.) bolt length

 20 204 15
No. 2 inlet turbo oil pipe x No. 2 turbocharger for union bolt 29 296 21
for bolt 10 102 7
No. 2 turbo oil pipe x No. 2 turbocharger 10 102 7
No. 2 inlet compressor elbow x No. 2 turbocharger 21 214 15
No. 2 turbocharger x Exhaust manifold LH 69 704 51
No. 2 exhaust manifold pipe x Exhaust manifold LH w/ DPF 21 214 15
No. 2 turbocharger with exhaust manifold LH x Cylinder head LH 36 367 27
No. 2 inlet turbo oil pipe x No. 1 oil pan 29 296 21
No. 2 ventilation tube x No. 2 turbo oil pipe for union bolt 29 296 21
No. 2 ventilation tube x Exhaust manifold LH 10 102 7
No. 2 turbocharger stay x No. 2 turbocharger and cylinder block 49 495 36
No. 2 turbo water pipe x No. 2 turbocharger for union bolt 35 357 26
for bolt 10 102 7
Front water by-pass joint x No. 2 turbocharger 50 510 37
No. 3 turbo water pipe x No. 2 turbocharger and Exhaust manifold LH for union bolt 35 357 26
for bolt 10 102 7
No. 2 exhaust manifold heat insulator x Exhaust manifold LH 25 255 18
No. 1 inlet turbo oil pipe x No. 1 turbocharger for union bolt 29 296 21
for bolt 10 102 7
No. 1 turbo oil pipe x No. 1 turbocharger 10 102 7
No. 1 inlet compressor elbow x No. 1 turbocharger 21 214 15
No. 1 turbocharger x Exhaust manifold RH 69 704 51
No. 1 exhaust manifold pipe x Exhaust manifold RH w/ DPF 21 214 15
No. 1 turbocharger with exhaust manifold RH x Cylinder head RH 36 367 27
No. 1 inlet turbo oil pipe x Cylinder block When "dry" 29 296 21
When "wet" 23 235 17

  • The case is "dry" when there is absolutely no engine oil on the union bolt and cylinder block bolt hole.

  • The case is "wet" when there is engine oil on the union bolt and cylinder block bolt hole.
No. 1 ventilation tube x No. 1 turbo oil pipe for union bolt 29 296 21
No. 1 ventilation tube x Exhaust manifold RH 10 102 7
No. 1 turbocharger stay x No. 1 turbocharger and cylinder block 49 495 36
No. 1 turbo water pipe x No. 1 turbocharger and cylinder block 10 102 7
No. 1 exhaust manifold heat insulator x Exhaust manifold RH 25 255 18
No. 1 intake air connector pipe x No. 1 intake air connector bracket 21 214 15
No. 1 intake air connector pipe x No. 1 inlet compressor elbow 6.0 61 53 in.*lbf
No. 1 engine oil level dipstick guide x Cylinder head and No. 1 oil pan 10 102 7
TURBO MOTOR DRIVER
Part Tightened N*m kgf*cm ft.*lbf
Turbo motor driver bracket x Body panel 20 199 14
INTERCOOLER
Part Tightened N*m kgf*cm ft.*lbf
Engine cover bracket x Intercooler 9.0 92 80 in.*lbf
Intercooler x Intercooler support bracket 21 214 15
Intercooler x Air tube LH and RH 21 214 15
No. 1 and No. 2 air hose x Intercooler 6.3 64 56 in.*lbf
No. 1 engine cover x Intercooler 8.0 82 71 in.*lbf
EXHAUST PIPE (w/ DPF)
Part Tightened N*m kgf*cm ft.*lbf
Monolithic converter LH x No. 2 turbocharger 47 479 35
No. 2 manifold stay x Transmission case and Monolithic converter LH 43 438 32
Monolithic converter RH x No. 1 turbocharger 47 479 35
Manifold stay x Transmission case and Monolithic converter RH 43 438 32
Front No. 2 exhaust pipe x Monolithic converter LH 48 489 35
No. 5 exhaust pipe x Front No. 2 exhaust pipe 48 489 35
Front exhaust pipe x Monolithic converter RH 48 489 35
Center exhaust pipe x Front exhaust pipe 43 438 32
Center exhaust pipe x No. 5 exhaust pipe 48 489 35
Tailpipe x Center exhaust pipe x Clamp 32 326 24
No. 2 engine under cover x Frame 29 296 21
EXHAUST PIPE (w/o DPF)
Part Tightened N*m kgf*cm ft.*lbf
Outlet turbine elbow LH x No. 2 turbocharger w/o Monolithic Converter 47 479 35
Manifold stay LH x Transmission case and outlet turbine elbow LH w/o Monolithic Converter 43 438 32
Outlet turbine elbow RH x No. 1 turbocharger w/o Monolithic Converter 47 479 35
Manifold stay RH x Transmission case and Outlet turbine elbow RH w/o Monolithic Converter 43 438 32
Monolithic converter LH x No. 2 turbocharger w/ Monolithic Converter 47 479 35
Manifold stay LH x Transmission case and Monolithic converter RH w/ Monolithic Converter 43 438 32
Monolithic converter RH x No. 2 turbocharger w/ Monolithic Converter 47 479 35
Manifold stay RH x Transmission case and Monolithic converter RH w/ Monolithic Converter 43 438 32
Front No. 2 exhaust pipe x Monolithic converter LH and RH / outlet turbine elbow LH and RH 54 554 40
Front No. 1 exhaust pipe x Monolithic converter LH and RH / outlet turbine elbow LH and RH 54 554 40
Center exhaust pipe x Front No. 1 exhaust pipe 43 438 32
Center exhaust pipe x Front No. 2 exhaust pipe 48 489 35
Tailpipe x Center exhaust pipe x Clamp 32 326 24
No. 2 engine under cover x Frame 29 296 21